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 Posted: Tue Jan 04, 2011 4:55 am |
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Joined: Oct 16, 2010
Posts: 146
Trade Rating: +6
Location: Essex
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On my 2003 1.4 206 i need to change the release/thrust bearing has become noisy so needs replacing.
While the gearbox is off i might as well change the clutch as well as you seem to be able to buy a clutch set that includes a release bearing.
Anyone done this?? Any hints or tips that will make the process run nice and smoothly?
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Posted: Tue Jan 04, 2011 5:04 am |
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Joined: Feb 07, 2010
Posts: 1197
Trade Rating: +3
Location: Plymouth
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Yes just buy a clutch kit. Euro car parts is the place to get them and sach's is recommended
To get it to go smoothly, get a garage to fit it
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| No longer a 206 owner
Astra H sxi. 1.7Cdti | |
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Posted: Tue Jan 04, 2011 5:13 am |
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Joined: Nov 27, 2010
Posts: 11520
Trade Rating: +10
Location: What's it to you? ? ?
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Valeo
OR
LUK for the clutch kit, the clutch kit will come with a new thrust bearing.
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Posted: Tue Jan 04, 2011 5:42 am |
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Joined: Oct 16, 2010
Posts: 146
Trade Rating: +6
Location: Essex
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So Sach, Valeo or LUK is the manufacturers to go for???
Im fairly compentant when working on cars and have done a number of gearbox/Clutch changes in the past just not on Peugeot's so i think to save myself a few hundred quid ill be doing it myself. If anyone else has had the same inclination and DIY attitude then their experiences would be welcome.
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Posted: Tue Jan 04, 2011 5:51 am |
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Joined: Nov 27, 2010
Posts: 11520
Trade Rating: +10
Location: What's it to you? ? ?
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MA box is pretty easy to do a clutch change on.
Good idea to have a some new driveshaft seals & gearbox oil to hand
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Posted: Tue Jan 04, 2011 6:15 am |
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Joined: Oct 16, 2010
Posts: 146
Trade Rating: +6
Location: Essex
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I was planning on changing the G-box oil anyway as i havent changed it since i bought the car a few months ago and going by the state of the engine oil i reckon the previous owner hadnt either.
Ill stick driveshaft seals on the shopping list as well.
Ive got a clutch alignment tool to make sure its all centered when i tighten it all up but is there any other special tools that may come in handy??
Also do you think just popping the hub off its lower ball joint will give enough play to get the D-shafts out of the box? or is it better to remove the strut from the hub as well?
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Posted: Wed Jan 05, 2011 1:00 pm |
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Joined: Dec 12, 2010
Posts: 17
Trade Rating: 0
Location: uk
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Popping lower ball joint is good enough but on the 1.4 hdi i found i had to remove the driveshafts completely. It might be wise to look at the gear selecter oil seal too as mine went on both of my 206 and its easy to do with gearbox out.
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Posted: Fri Jan 07, 2011 6:52 am |
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Joined: Oct 16, 2010
Posts: 146
Trade Rating: +6
Location: Essex
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cheers mate ill add them to the list as well if i can get hold of them in time
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Posted: Fri Jan 07, 2011 6:57 am |
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Joined: Feb 08, 2010
Posts: 7045
Trade Rating: +5
Location: In the garage
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Definately get some gearbox oil. Make sure it's the right grade.
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| 2001 GTi 138, Bilstein Sprint dampers, H&R springs, 21mm Peugeot Sport torsion bars, 22mm rear ARB, Peugeot Sport Group A wishbones, 283mm discs, Goodridge stainless hoses, Maniflow 304 grade 4-2-1 2.5" manifold and system, 200 cell cat, Richard Longman head, 45mm Jenvey throttle bodies, 9.5mm TB spacers, 90mm air horns, Jenvey throttle linkage, Jenvey fuel rail, Aeromotive and Goodridge fuel fittings and braided hose, ITG sausage filter, Radtec custom radiator, Piper Ultimate Road cams, Piper vernier pulleys, Omex 600 ECU. Saxo electric PAS pump, Vibra Technics engine mounts. Samco coolant hoses, TTV steel flywheel, 4.76 final drive ratio, 307 CC 180 ratios. 2019 BMW 530i. 2017 Mercedes C300 convertible. | |
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Posted: Thu Jan 13, 2011 8:37 am |
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Joined: Oct 16, 2010
Posts: 146
Trade Rating: +6
Location: Essex
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right parts have arrived and the date is set.....wish me luck 
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Posted: Thu Jan 13, 2011 2:16 pm |
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Joined: Dec 12, 2010
Posts: 17
Trade Rating: 0
Location: uk
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good luck mate 
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Posted: Thu Jan 13, 2011 3:45 pm |
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Joined: Dec 17, 2010
Posts: 144
Trade Rating: +1
Location: Wiltshire
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oh by the way, as a heads up the longer offside driveshaft runs through a mounting on the back of the block. You can take the box off without removing it but I wouldnt reccomend it as you run the risk of damaging the gearbox seal on that side (which, take it from me, means G/box oil everywhere).
Usually I leave the inner CV cups in the box, cant recall if you can do that on the o/s shaft though.
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| Iceland Blue '99 206 GTI (140) - SOLD
KMF '05 1.4 HDi | |
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Posted: Thu Jan 13, 2011 4:27 pm |
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Joined: Jul 24, 2010
Posts: 300
Trade Rating: +1
Location: north devon
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i dunno if u get one in the clutch kit but u will need a clutch alignment tool basicall just makes sure tht the plate goes on all straight without this u will find it hard getting the splines in place and it wont go in
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Posted: Thu Jan 13, 2011 4:54 pm |
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Joined: Dec 17, 2010
Posts: 144
Trade Rating: +1
Location: Wiltshire
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| benb wrote: |
| i dunno if u get one in the clutch kit but u will need a clutch alignment tool basicall just makes sure tht the plate goes on all straight without this u will find it hard getting the splines in place and it wont go in |
The unipart kits used to include a blue plastic one. I usually do them by eye or stick a 1/2" extension bar in as one, anything lying around that works.
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| Iceland Blue '99 206 GTI (140) - SOLD
KMF '05 1.4 HDi | |
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Posted: Fri Jan 14, 2011 7:10 am |
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Joined: Oct 16, 2010
Posts: 146
Trade Rating: +6
Location: Essex
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| badj wrote: |
oh by the way, as a heads up the longer offside driveshaft runs through a mounting on the back of the block. You can take the box off without removing it but I wouldnt reccomend it as you run the risk of damaging the gearbox seal on that side (which, take it from me, means G/box oil everywhere).
Usually I leave the inner CV cups in the box, cant recall if you can do that on the o/s shaft though. |
Was planning on taking it off i have done on other cars that ive had the gearboxes off of and that seems to be ok.
I didnt get one in the clutch kit but i have bought a sealey alignment tool will make life easier getting the gearbox back on.
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