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Macs rally 206 project..latest rolling road results 200+hp
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-> Project Cars

#421: Re: Macs rally 206 project..Championship awards pic Author: Edward, Location: In the garage PostPosted: Mon Apr 21, 2014 11:47 am
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220lb ft??? from a N/A 2 litre engine?

#422: Re: Macs rally 206 project..Championship awards pic Author: macj, Location: Essex PostPosted: Mon Apr 21, 2014 12:42 pm
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Edward wrote:
220Nm??? from a N/A 2 litre engine?

I cant wait to see the figures..... Charlie is fairly confident he can get it

Last edited by macj on Sun May 25, 2014 9:58 am; edited 1 time in total

#423: Re: Macs rally 206 project..Championship awards pic Author: Edward, Location: In the garage PostPosted: Mon Apr 21, 2014 2:14 pm
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Even to get over 90lb ft per litre is doing extremely well so 110lb ft per litre...you'd need a miracle!

#424: Re: Macs rally 206 project..Championship awards pic Author: macj, Location: Essex PostPosted: Sun May 25, 2014 2:12 pm
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Bit of an update on engine progress.

So far the crank is finished, fully knife edged and a load of weight gone.
Billet steel flywheel purchased from Pug1off
Billet alloy crank pulley from Pug1off
Custom Cams from Piper with an approx 288 profile made for us by the man himself
Cylinder head further modified with 2mm bigger inlet and exhaust valves. The biggest issue here is the cams have too bigger lift for the springs. The solution is to fit custom springs and machine the spring seats to fit. The decision to fit hydraulic lifters has been suggested by Piper themselves as there may be issues with fitting solids.
Dummy build was being done last week to see if the pockets were big enough in the pistons.

Next step is to do the machining and final build, set up the cams and refit the engine in the car if everything fits. Weld up the engine mounting points and send it off to the rolling road....... all before FCS Surprised

#425: Re: Macs rally 206 project..Championship awards pic Author: usher, Location: northallerton PostPosted: Sun May 25, 2014 3:49 pm
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sounding good and expensive lol, glad its coming together

#426: Re: Macs rally 206 project..New engine now fitted Author: macj, Location: Essex PostPosted: Sat May 31, 2014 12:45 pm
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Fitted the engine last night and took the car to Matt at Mtech for mapping today...... will be picking it up on Friday ......if it don't go bang Shocked

 

 

 

Last edited by macj on Sun Jun 01, 2014 9:32 am; edited 1 time in total

#427: Re: Macs rally 206 project..New upgrade plans Author: macj, Location: Essex PostPosted: Sat May 31, 2014 12:48 pm
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Schumi wrote:
Be careful with oil pump. It can be explode at 9000 rpm. Lots of French guys know this problem. My GTI180 Turbo friend lost oil pump 2 times.

An update for you Schumi.... I have found a manufacturer of an upgraded oil pump for the EW10J4 and S engines........ wider rotor and made of stronger stuff..... I have one fitted in my new engine and have another pump coming..... Wink

#428: Re: Macs rally 206 project..New upgrade plans Author: AWK-53, Location: Oxfordshire PostPosted: Wed Jun 04, 2014 2:01 pm
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macj wrote:
Schumi wrote:
Be careful with oil pump. It can be explode at 9000 rpm. Lots of French guys know this problem. My GTI180 Turbo friend lost oil pump 2 times.

An update for you Schumi.... I have found a manufacturer of an upgraded oil pump for the EW10J4 and S engines........ wider rotor and made of stronger stuff..... I have one fitted in my new engine and have another pump coming..... Wink

Would you mind saying where from and cost as maybe interested in a pump

#429: Re: Macs rally 206 project..New upgrade plans Author: macj, Location: Essex PostPosted: Wed Jun 04, 2014 3:06 pm
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AWK-53 wrote:
macj wrote:
Schumi wrote:
Be careful with oil pump. It can be explode at 9000 rpm. Lots of French guys know this problem. My GTI180 Turbo friend lost oil pump 2 times.

An update for you Schumi.... I have found a manufacturer of an upgraded oil pump for the EW10J4 and S engines........ wider rotor and made of stronger stuff..... I have one fitted in my new engine and have another pump coming..... Wink

Would you mind saying where from and cost as maybe interested in a pump

I will post up all details when the other pump arrives with me. I will photograph it and provide spec. I will have an accurate price when I have an idea of quantity order

#430: Re: Macs rally 206 project..New upgrade plans Author: Schumi, Location: Istanbul / Turkey PostPosted: Wed Jun 04, 2014 4:48 pm
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macj wrote:
Schumi wrote:
Be careful with oil pump. It can be explode at 9000 rpm. Lots of French guys know this problem. My GTI180 Turbo friend lost oil pump 2 times.

An update for you Schumi.... I have found a manufacturer of an upgraded oil pump for the EW10J4 and S engines........ wider rotor and made of stronger stuff..... I have one fitted in my new engine and have another pump coming..... Wink

Is that company from France and name contains rally ? Very Happy Dont complete name if you know.

#431: Re: Macs rally 206 project..New engine now fitted Author: macj, Location: Essex PostPosted: Thu Jun 05, 2014 8:22 am
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UPDATE from roller session. timing Belt came off at 4000 rpm and am waiting on outcome...... dont hold out much hope of a good outcome

#432: Re: Macs rally 206 project..New engine now fitted Author: usher, Location: northallerton PostPosted: Thu Jun 05, 2014 10:36 am
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bad times hope its not a full rebuild Crying or Very sad

#433: Re: Macs rally 206 project..New engine now fitted Author: PezHdi, Location: Shrewsbury PostPosted: Thu Jun 05, 2014 11:27 am
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Ahhhhh s**te, Sad :( Sad

#434: Re: Macs rally 206 project..New engine now fitted Author: AWK-53, Location: Oxfordshire PostPosted: Thu Jun 05, 2014 11:49 am
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Sorry to hear that Crying or Very sad

#435: Re: Macs rally 206 project..New engine now fitted Author: Edward, Location: In the garage PostPosted: Thu Jun 05, 2014 12:18 pm
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Oops. Sympathies. That flywheel is too nice the be hidden in a bell housing.



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