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gear linkages
-> 206 Problems

#1: gear linkages Author: troy, Location: llanelli PostPosted: Fri Jul 06, 2012 11:57 am
    ----
hey. changing my clutch on my 2.0 hdi as it started slipping yesterday. i have 2 questions:

first of all how the f*** do you get the 3 gear linkages off, im a mechanic and have no idea how to get them off without bending/ wrecking them



also do you have to take the gearbox mounting stud out of the box?

cheers

#2: Re: gear linkages Author: V9977, Location: Athens, Greece PostPosted: Fri Jul 06, 2012 1:37 pm
    ----
1) Gear linkages can more easily be prised-off by using a 12 or 13 spanner as a lever, then gently at first
working it at the correct angle followed by a massive yank.

2) I think you just need to undo the stud nut and don't forget to lift the box up to take-up the slack when re-tightening it.

#3: Re: gear linkages Author: troy, Location: llanelli PostPosted: Fri Jul 06, 2012 1:49 pm
    ----
sweeeet, cheers mate. there a bit tight in there aint they.

#4: Re: gear linkages Author: goldpug206, Location: on the drive PostPosted: Sat Jul 07, 2012 7:22 am
    ----
I know how you feel with these. I need to replace the gear selector input shaft seal but i haven't been able to move the pin/bolt that goes through the shaft and the linkage!

#5: Re: gear linkages Author: V9977, Location: Athens, Greece PostPosted: Sat Jul 07, 2012 9:16 am
    ----
goldpug206 wrote:
I know how you feel with these. I need to replace the gear selector input shaft seal but i haven't been able to move the pin/bolt that goes through the shaft and the linkage!

If you're talking about the securing pin, hammer and point in the correct direction. That means hitting on the opposite end to where the 4 grooves can be seen on the side of the pin head.
Then use a brand new pin when re-fitting (they are very cheap genuine).

#6: Re: gear linkages Author: troy, Location: llanelli PostPosted: Sat Jul 07, 2012 9:23 am
    ----
got them off now and the box is out but the input shaft sleeve where the thrust bearing runs on has a massive groove on one side where the bearing has been catching. now we know why the clutch went,.

#7: Re: gear linkages Author: V9977, Location: Athens, Greece PostPosted: Sat Jul 07, 2012 9:30 am
    ----
troy wrote:
got them off now and the box is out but the input shaft sleeve where the thrust bearing runs on has a massive groove on one side where the bearing has been catching. now we know why the clutch went,.

Fit a new one and use a dab of molybdenum grease, on it only.

#8: Re: gear linkages Author: troy, Location: llanelli PostPosted: Sat Jul 07, 2012 9:32 am
    ----
yeah i know. wonder if you can get them non genuine or if its dealer only

#9: Re: gear linkages Author: MrBSI, Location: What's it to you? ? ? PostPosted: Sat Jul 07, 2012 9:35 am
    ----
troy wrote:
yeah i know. wonder if you can get them non genuine or if its dealer only

Its always worth checking the price on a genuine part from a Peugeot main dealer, plenty of people on here have been shocked to find certain genuine parts are cheaper from the main dealer then going to a motor factor for a non genuine item Wink

#10: Re: gear linkages Author: V9977, Location: Athens, Greece PostPosted: Sat Jul 07, 2012 9:38 am
    ----
MrBSI wrote:
troy wrote:
yeah i know. wonder if you can get them non genuine or if its dealer only

Its always worth checking the price on a genuine part from a Peugeot main dealer, plenty of people on here have been shocked to find certain genuine parts are cheaper from the main dealer then going to a motor factor for a non genuine item Wink

+1

and the quality on such items is guaranteed to be excellent.

I think that piece is around 10 GBP IIRC.

#11: Re: gear linkages Author: goldpug206, Location: on the drive PostPosted: Sun Jul 08, 2012 5:53 am
    ----
V9977 wrote:
goldpug206 wrote:
I know how you feel with these. I need to replace the gear selector input shaft seal but i haven't been able to move the pin/bolt that goes through the shaft and the linkage!

If you're talking about the securing pin, hammer and point in the correct direction. That means hitting on the opposite end to where the 4 grooves can be seen on the side of the pin head.
Then use a brand new pin when re-fitting (they are very cheap genuine).

I guess mine is super tight then. i have tried to turn with mole grips and hammer the pin out from the correct side. I stopped as i feared i would damage the box internally.



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