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Rally car rebuild
-> Project Cars

#1: Rally car rebuild Author: Pug206PT, Location: Portugal PostPosted: Fri Nov 30, 2012 5:53 pm
    ----
Hello guys

this is my project! Just to say that i'm not a mechanic and i'm learning how to do everything

I decided to entirely rebuild my rally car after an blown up engine!

The first thing to do was to strip the car... as you can see the car was very beaten up!

 

#2: Re: Rally car rebuild Author: macca1411, Location: Westhoughton, Lancashire PostPosted: Sat Dec 01, 2012 5:09 am
    ----
Pug206PT wrote:
Hello guys

this is my project! Just to say that i'm not a mechanic and i'm learning how to do everything

I decided to entirely rebuild my rally car after an blown up engine!

The first thing to do was to strip the car... as you can see the car was very beaten up!

 

Use the "direct" option rather than the "link" option to post an image
 

#3: Re: Rally car rebuild Author: macj, Location: Essex PostPosted: Sat Dec 01, 2012 7:39 am
    ----
interested to see more on this project

#4: Re: Rally car rebuild Author: Edward, Location: In the garage PostPosted: Sat Dec 01, 2012 7:41 am
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The more pictures the better...

#5: Re: Rally car rebuild Author: Pug206PT, Location: Portugal PostPosted: Sat Dec 01, 2012 10:16 am
    ----
macca1411 wrote:
Pug206PT wrote:
Hello guys

this is my project! Just to say that i'm not a mechanic and i'm learning how to do everything

I decided to entirely rebuild my rally car after an blown up engine!

The first thing to do was to strip the car... as you can see the car was very beaten up!

 

Use the "direct" option rather than the "link" option to post an image
 

Thanks for helping with the photo. I really don't know how to do it!

#6: Re: Rally car rebuild Author: sicskate, Location: Margate, Kent PostPosted: Sun Dec 02, 2012 4:26 am
    ----
Register with photobucket.com, then upload the pictures there.
Then just copy the [IMG] link and paste it in a post here.

Hope this helps.

#7: Re: Rally car rebuild Author: Pug206PT, Location: Portugal PostPosted: Mon Dec 03, 2012 3:12 pm
    ----
Update

engine bay painted silver and new engine in place.
I have a Peugeot Sport ECU, Peugeot Sport solid engine mounts and 4-1 stainless steel manifold.


The worse part is now WIRING!


 


 

#8: Re: Rally car rebuild Author: DeadEyePaul, Location: Rugby,Warwickshire PostPosted: Mon Dec 03, 2012 4:22 pm
    ----
What sort of torque and bhp eerily talking here? Smile

#9: Re: Rally car rebuild Author: Pug206PT, Location: Portugal PostPosted: Mon Dec 03, 2012 5:01 pm
    ----
DeadEyePaul wrote:
What sort of torque and bhp eerily talking here? Smile

the old engine was 174 bhp so i'm expecting same bhp on this one

#10: Re: Rally car rebuild Author: DeadEyePaul, Location: Rugby,Warwickshire PostPosted: Mon Dec 03, 2012 6:12 pm
    ----
Nice one! Are you going to tune it to push the boundaries?

#11: Re: Rally car rebuild Author: pugcruiser, Location: bournemouth PostPosted: Tue Dec 04, 2012 9:36 am
    ----
Gonna keep watch to see how you do good luck mate

#12: Re: Rally car rebuild Author: Edward, Location: In the garage PostPosted: Tue Dec 04, 2012 1:04 pm
    ----
You could save some weight by getting rid of that EGR valve and the wiring to it...replace it with a plate from a GTi 180. Or will the ECU not like it?

 


 

#13: Re: Rally car rebuild Author: Pug206PT, Location: Portugal PostPosted: Tue Dec 04, 2012 3:38 pm
    ----
[quote="Edward"]You could save some weight by getting rid of that EGR valve and the wiring to it...replace it with a plate from a GTi 180. Or will the ECU not like it?


Hello Edward and thank's for the advice but i'm not sure if the ECU will work fine without it but I will try for sure!

Tomorrow arrives all final parts and I will try to start it. Just hopping i didn't mess up with the wiring!

The new steering rack from Peugeot Sport is already in place!

Tomorrow i will assemble the suspension, hubs and drive shafts.

#14: Re: Rally car rebuild Author: Schumi, Location: Istanbul / Turkey PostPosted: Sat Dec 15, 2012 10:28 am
    ----
Why you are gettin new steering rack ?

#15: Re: Rally car rebuild Author: Pug206PT, Location: Portugal PostPosted: Wed Dec 19, 2012 8:22 am
    ----
Schumi wrote:
Why you are gettin new steering rack ?

because its a quick rack from peugeot sport and the old one was oem!

#16: Re: Rally car rebuild Author: Pug206PT, Location: Portugal PostPosted: Wed Dec 19, 2012 8:35 am
    ----
I already finished the wiring and tryed to start the car. Luckly it started firts time.
The only problem i have right know is with rear lights and with a small leack from oil pump.
I already tryied everything to stop it but i don't want and especially don't know how to remove the pump, amd cambelt and so on so i will leave it that way for now!

#17: Re: Rally car rebuild Author: Schumi, Location: Istanbul / Turkey PostPosted: Wed Dec 19, 2012 2:33 pm
    ----
Pug206PT wrote:
Schumi wrote:
Why you are gettin new steering rack ?

because its a quick rack from peugeot sport and the old one was oem!

What is ratio of that rack lock to lock and how much cost of that. Smile

#18: Re: Rally car rebuild Author: Pug206PT, Location: Portugal PostPosted: Wed Dec 19, 2012 2:56 pm
    ----
Schumi wrote:
Pug206PT wrote:
Schumi wrote:
Why you are gettin new steering rack ?

because its a quick rack from peugeot sport and the old one was oem!

What is ratio of that rack lock to lock and how much cost of that. Smile

1 turn! 1200€ plus VAT (23% in portugal!!!!)

#19: Re: Rally car rebuild Author: Pug206PT, Location: Portugal PostPosted: Fri Dec 28, 2012 4:17 pm
    ----
The car is finished and i'm really happy with the result, made 178.6 bhp on the dyno.
I just bought some cheap coilovers!! I think they're not much better than spaxx one's
Ohlins 3 ways just serviced by Ohlins.
I will test the car in the beggining of the year and i hope this suspension will be a lot better than Peugeot Sport!

#20: Re: Rally car rebuild Author: Mattie-RS, Location: A Track near you ;) PostPosted: Fri Dec 28, 2012 6:05 pm
    ----
Pics!! Or it never happened Razz

#21: Re: Rally car rebuild Author: Pug206PT, Location: Portugal PostPosted: Sun Jan 06, 2013 8:10 pm
    ----
I post one as soon as they arrive!

I'm having some problems with the wiring!
I don't have rear lights and don't know why!!! Just brake and indicators.
I also don't have the hazards (the previous owner of the car cut the wires and the button).
Can anyone help me out???

#22: Re: Rally car rebuild Author: Pug206PT, Location: Portugal PostPosted: Fri Mar 08, 2013 8:03 pm
    ----
Hello guys

it's been a while but the car is finished!
I already test the car and the car felt really good!
I'm really happy with the finish result cause I did everything by my own and i'm not a mechanic or electrician so...(maybe it was luck!!)

 



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