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   Topic: GTi Circuit Racer - New engine!
razza987

Replies: 113
Views: 25525

PostForum: Project Cars   Posted: Sun Sep 09, 2018 12:04 pm   Subject: Re: GTi Circuit Racer - 2017?
IT'S GOT AN ENGINE!! It won't start at the moment but it's turning over.
It's a 180 engine (Not the one I was working on the cylinder head of). Cams have been swapped out for the Newman Cams I had in ...
   Topic: What is this connector? GTi138
razza987

Replies: 1
Views: 11023

PostForum: 206 Problems   Posted: Sun Sep 09, 2018 11:44 am   Subject: What is this connector? GTi138
Simple one: What is this connector? Where does it connect to?
It's been 3 years since I took the engine out and i can't remember where everything goes...

[URL=http://smg.photobucket.com/user/razza ...
   Topic: GTi Circuit Racer - New engine!
razza987

Replies: 113
Views: 25525

PostForum: Project Cars   Posted: Sun May 21, 2017 9:55 pm   Subject: Re: GTi Circuit Racer - 2017?
Been in the new house for 3 months. Spent the last few weeks building a decent work bench,
so that's given me somewhere to work on the cylinder head(s).
I bought a standard EW10J4 cylinder head th ...
   Topic: GTi Circuit Racer - New engine!
razza987

Replies: 113
Views: 25525

PostForum: Project Cars   Posted: Thu May 18, 2017 8:25 am   Subject: Re: GTi Circuit Racer - 2017?
[quote="spike_202"]any updates on this?[/quote]
I've been busy moving house so not a lot has changed, but i do now have a garage to work in so there might be some progress soon...
   Topic: GTi Circuit Racer - New engine!
razza987

Replies: 113
Views: 25525

PostForum: Project Cars   Posted: Sun Oct 23, 2016 5:49 pm   Subject: Re: GTi Circuit Racer - 2017?
While the head was stripped I thought I might as well spend some time DIY port and polishing. This is definitely a mild attempt, basically focusing on knife-edging the split and polishing the walls to ...
   Topic: GTi Circuit Racer - New engine!
razza987

Replies: 113
Views: 25525

PostForum: Project Cars   Posted: Sun Oct 23, 2016 5:41 pm   Subject: Re: GTi Circuit Racer - 2017?
Valves being removed ready to have the cam clearance machined at the lifters

[URL=http://smg.photobucket.com/user/razza987/media/20161021_200137_zpspiqgxyjo.jpg.html][IMG]http://img.photobucket.com ...
   Topic: GTi Circuit Racer - New engine!
razza987

Replies: 113
Views: 25525

PostForum: Project Cars   Posted: Sun Oct 23, 2016 5:29 pm   Subject: Re: GTi Circuit Racer - 2015 Tricolore Trophy
[quote="Edward"]
What miles were only your engine? Doesn't the 180 engine rev to 7500 rpm?[/quote]
My car doesn't have a standard speedo so I don't know how many miles it had done. I'll ask the prev ...
   Topic: GTi Circuit Racer - New engine!
razza987

Replies: 113
Views: 25525

PostForum: Project Cars   Posted: Sun Oct 16, 2016 9:06 am   Subject: Re: GTi Circuit Racer - 2015 Tricolore Trophy
[quote="Edward"]So that's an internally standard 138 engine revving to 6900 rpm? This is why I'm slightly worried about mine going to 7300rpm but I guess road work is slightly less stressful than trac ...
   Topic: GTi Circuit Racer - New engine!
razza987

Replies: 113
Views: 25525

PostForum: Project Cars   Posted: Sat Oct 15, 2016 10:39 pm   Subject: Re: GTi Circuit Racer - 2015 Tricolore Trophy
This week I had the cams checked by Newman. Turns out they are basically 306 gti-6 Ph2 spec, 264* duration, 10.66mm lift. They think they can be repaired, so that would be good. Strangely enough, I bo ...
   Topic: GTi Circuit Racer - New engine!
razza987

Replies: 113
Views: 25525

PostForum: Project Cars   Posted: Sat Oct 15, 2016 10:23 pm   Subject: Re: GTi Circuit Racer - 2015 Tricolore Trophy
I've had a lot of delays with the head due to personal problems minimising how much time I can spend on it and getting the inlet cam pulley bolt undone was a b***h! Had to make a homemade hernia bar t ...
   Topic: GTi Circuit Racer - New engine!
razza987

Replies: 113
Views: 25525

PostForum: Project Cars   Posted: Sat Oct 15, 2016 10:16 pm   Subject: Re: GTi Circuit Racer - 2015 Tricolore Trophy
An hour with some gunk and a soft brush and I was left with this:

[URL=http://smg.photobucket.com/user/razza987/media/20161002_171921_zpst6n9mtce.jpg.html][IMG]http://img.photobucket.com/albums/v48 ...
   Topic: GTi Circuit Racer - New engine!
razza987

Replies: 113
Views: 25525

PostForum: Project Cars   Posted: Sat Oct 15, 2016 10:12 pm   Subject: Re: GTi Circuit Racer - 2015 Tricolore Trophy
Within weeks of the engine blowing up I'd bought a 180 engine off Ebay, complete with inlet and exhaust manifolds, starter, alternator and PS pump. Manifolds to be sold, the rest are useful spares.

...
   Topic: GTi Circuit Racer - New engine!
razza987

Replies: 113
Views: 25525

PostForum: Project Cars   Posted: Sat Oct 15, 2016 10:00 pm   Subject: Re: GTi Circuit Racer - 2015 Tricolore Trophy
Where did the piston go? No idea!

The good to come out of this? I found out the engine had a lightened flywheel fitted.
And the bad? The Newman cams were damaged when the lifters disintegrated. I ...
   Topic: GTi Circuit Racer - New engine!
razza987

Replies: 113
Views: 25525

PostForum: Project Cars   Posted: Sat Oct 15, 2016 9:44 pm   Subject: Re: GTi Circuit Racer - 2015 Tricolore Trophy
[URL=http://smg.photobucket.com/user/razza987/media/20160629_170626_zpsabzcnnet.jpg.html][IMG]http://img.photobucket.com/albums/v488/razza987/20160629_170626_zpsabzcnnet.jpg~original[/IMG]

[URL=htt ...
   Topic: GTi Circuit Racer - New engine!
razza987

Replies: 113
Views: 25525

PostForum: Project Cars   Posted: Sat Oct 15, 2016 9:33 pm   Subject: Re: GTi Circuit Racer - 2015 Tricolore Trophy
[quote="Squashedfish"]Is the engine repaired now?[/quote]
Short answer: No

Here's a few pics of what I found when I finally stripped the engine in May.

[URL=http://smg.photobucket.com/user/razz ...
 
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