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Forums › The Car › 206 Problems › Broken Cam Belt....MORE...


 
 

Broken Cam Belt....MORE...
Forum Index206 Problems
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steve6501
PostPosted: Thu Feb 17, 2011 10:16 am Up
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My sons 1.1 Look has broken its cam belt (months ago) and I have now been able to get the Cylinder Head off and found thet all 4 exhaust valves have bent heads. The inlets are fine.
The guides all seem fine and the engine was just being started up when all this happened, so luckily the car was at home at the time. The belt had not snapped...just stripped its teeth.
I plan to get 4 new exhaust valves, a set of stem seals and refit.
Should I be aware of any other issues here?

Thanks

S

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Last edited by steve6501 on Fri Feb 18, 2011 12:33 pm; edited 1 time in total
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Addaz
PostPosted: Thu Feb 17, 2011 10:27 am Up
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Ermmm not to my knowledge

In my honest, just replace the engine costs less and by far easier to do

Good luck with whatever way though

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Addaz
PostPosted: Thu Feb 17, 2011 10:28 am Up
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Oh check the pistons to for indents/cracks

Indents are ok to a certain degree

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The only way of finding the limits of the possible is by going beyond them into the impossible - Arthur C. Clarke

Forged 1.6 Turbo
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206 Gti Race Car
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For all Race/Track Preparation, Feel Free to PM Me!
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dturbopeck
PostPosted: Thu Feb 17, 2011 10:32 am Up
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replace the inlets aswel, 1 cud b sligtly bent, but not visable to the eye. Nout worse than having a slight miss and not seating right. Then to burn out a valve and having 2 do the job again.
 
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steve6501
PostPosted: Thu Feb 17, 2011 10:55 am Up
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Addaz wrote:
Ermmm not to my knowledge

In my honest, just replace the engine costs less and by far easier to do

Good luck with whatever way though

I have the engine in pieces now anyway...and no access to a crane!

I have fitted the valves in a drill stand and rotated then (no need for the exhausts...they are well gone) and they rotate true.

There are no indents are marks on the pistons...probably because the engine was on tick over at the time.

Thanks for the comments though

S

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Addaz
PostPosted: Thu Feb 17, 2011 11:30 am Up
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Dont forget to cut a new seat for the valves with that paste i cant remember the name of

But good luck with it mate

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The only way of finding the limits of the possible is by going beyond them into the impossible - Arthur C. Clarke

Forged 1.6 Turbo
Click to see more
144Bhp @ 7PSi - 193.9Bhp @ 13psi

206 Gti Race Car
Click to see more

For all Race/Track Preparation, Feel Free to PM Me!
Whether its for a custom ratio gearbox or track-day alignment, I can help!
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steve6501
PostPosted: Thu Feb 17, 2011 11:48 am Up
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I have the Haynes book and it seems totally wrong...

To lock the cam it says use a 10mm bolt..... but max I can fit is a 7mm

To lock the crank it says 6mm bolt but max I can get in the hole is 4.5mm

The belt tensioner it shows using a square door handle spindle....but the actual fit on this is a 6mm hex ??

Weird or what?

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