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Macs rally 206 project..latest rolling road results 200+hp
-> Project Cars

#1: Macs rally 206 project..latest rolling road results 200+hp Author: macj, Location: Essex PostPosted: Thu Sep 09, 2010 12:36 pm
    ----
After the loss of the previous forum I failed to pop the old project back up again... Well we are now nearing the MSA log book stage so I thought it was about time I stuck it back on.
If any of you have any pictures from Trax or FCS feel free to post them on this thread..... for starters here is one at the workshop before the first test session
 
Laughing

Last edited by macj on Sat May 23, 2015 3:54 pm; edited 27 times in total

#2: Re: Macs rally 206 project Author: Andrew, Location: Black Country Ay I PostPosted: Thu Sep 09, 2010 12:40 pm
    ----
Tell us all about the mods on the car Smile

#3: Re: Macs rally 206 project Author: Jammo, Location: Brighton PostPosted: Thu Sep 09, 2010 12:42 pm
    ----
just looks like a normal gt with some graphics on it

#4: Re: Macs rally 206 project Author: Seabook PostPosted: Thu Sep 09, 2010 12:44 pm
    ----
Jammo wrote:
just looks like a normal gt with some graphics on it

every rally car looks like a normal car from outside. Cool

#5: Re: Macs rally 206 project Author: Dave, Location: Birmingham PostPosted: Thu Sep 09, 2010 12:47 pm
    ----
Jammo wrote:
just looks like a normal gt with some graphics on it

Didn't realise normal gt's came with those windows. Rolling Eyes

#6: Re: Macs rally 206 project Author: Seabook PostPosted: Thu Sep 09, 2010 12:56 pm
    ----
Dave wrote:
Jammo wrote:
just looks like a normal gt with some graphics on it

Didn't realise normal gt's came with those windows. Rolling Eyes

and roll-cage, harness, brembo brake etc........ Twisted Evil

#7: Re: Macs rally 206 project Author: Ape, Location: Clipping the Apex! PostPosted: Thu Sep 09, 2010 12:56 pm
    ----
Or the rollcage, or the work required to meet the MSA requirements...

#8: Re: Macs rally 206 project Author: Dave, Location: Birmingham PostPosted: Thu Sep 09, 2010 12:57 pm
    ----
I didn't want to confuse him. He seemed a tad slow from his first post. Back on topic though ay, lol!

#9: Re: Macs rally 206 project Author: macj, Location: Essex PostPosted: Thu Sep 09, 2010 12:58 pm
    ----
This took some time

Strip shell
Weld in OMP multipoint roll cage
Paint inside shell
Rewire horrible french wiring
Refit engine and box
Send to Mtech Automotive for Throttle bodies and mapping
Fit Seats and interior
Trip to Gaz suspension for Their skills
Trip to Samurai signs for graphics
All other work done at Essex motorsport
Trip to trax to thrash the Nots off it
Trip to Essex motorsport to fit front anti roll bar Very Happy

More when I have a minute

Last edited by macj on Thu Sep 09, 2010 1:57 pm; edited 1 time in total

#10: Re: Macs rally 206 project Author: macj, Location: Essex PostPosted: Thu Sep 09, 2010 12:59 pm
    ----
Jammo wrote:
just looks like a normal gt with some graphics on it

Want to book a track day with me Twisted Evil

#11: Re: Macs rally 206 project Author: Mikey2uk, Location: Stevenage PostPosted: Thu Sep 09, 2010 1:00 pm
    ----
Some pics from FCS
 

 

 

#12: Re: Macs rally 206 project Author: macj, Location: Essex PostPosted: Thu Sep 09, 2010 1:02 pm
    ----
Thanks Mikey

#13: Re: Macs rally 206 project Author: Ape, Location: Clipping the Apex! PostPosted: Thu Sep 09, 2010 1:14 pm
    ----
macj wrote:
Jammo wrote:
just looks like a normal gt with some graphics on it

Want to book a track day with me Twisted Evil

I have Very Happy Really looking forward to the Rally Day Very Happy

#14: Re: Macs rally 206 project Author: Edward, Location: In the garage PostPosted: Thu Sep 09, 2010 1:15 pm
    ----
I do like that big filter. Does your use the straight Jenvey manifold?

#15: Re: Macs rally 206 project Author: whits87, Location: Nottinghamshire PostPosted: Thu Sep 09, 2010 1:31 pm
    ----
looks inactlate! cant wait to see this in the flesh as i wanted to make my gt into a rally rep Smile

#16: Re: Macs rally 206 project Author: macj, Location: Essex PostPosted: Thu Sep 09, 2010 1:51 pm
    ----
Edward wrote:
I do like that big filter. Does your use the straight Jenvey manifold?
It has the offset manifold to clear the PS pump

#17: Re: Macs rally 206 project Author: macj, Location: Essex PostPosted: Thu Sep 09, 2010 1:55 pm
    ----
Ape wrote:
macj wrote:
Jammo wrote:
just looks like a normal gt with some graphics on it

Want to book a track day with me Twisted Evil

I have Very Happy Really looking forward to the Rally Day Very Happy

Great news Ape.... What you booked? I have the clubman package, 4 trips thru the stages and two special stage runs

How much of my Trax session did you watch mate. I was pleased it could stay with the scooby... had the legs on him on the straight but lost out on corner taction... good to keep with the lead pack though

#18: Re: Macs rally 206 project Author: Ape, Location: Clipping the Apex! PostPosted: Thu Sep 09, 2010 2:50 pm
    ----
macj wrote:
Ape wrote:
macj wrote:
Jammo wrote:
just looks like a normal gt with some graphics on it

Want to book a track day with me Twisted Evil

I have Very Happy Really looking forward to the Rally Day Very Happy

Great news Ape.... What you booked? I have the clubman package, 4 trips thru the stages and two special stage runs

How much of my Trax session did you watch mate. I was pleased it could stay with the scooby... had the legs on him on the straight but lost out on corner taction... good to keep with the lead pack though

I've bought an entry ticket Rolling On The Floor Laughing nothing more. I'm going to sneak into yours when you're not looking Laughing

I've not seen much of your session dude, got any video links?

#19: Re: Macs rally 206 project Author: macj, Location: Essex PostPosted: Thu Sep 09, 2010 3:05 pm
    ----
no... we forgot the cameras Embarassed

You will find us in the clubman paddock

#20: Re: Macs rally 206 project Author: Ape, Location: Clipping the Apex! PostPosted: Thu Sep 09, 2010 3:11 pm
    ----
Righto bud, I'll come and say hi, I'll bring my Camera and HD Camcorder too Very Happy

#21: Re: Macs rally 206 project Author: EdCherry, Location: Wiltshire PostPosted: Thu Sep 09, 2010 3:27 pm
    ----
Will see you there, maybe at the press day too if they do it this year.

How long until the car hits the hay again!

#22: Re: Macs rally 206 project Author: macj, Location: Essex PostPosted: Fri Sep 10, 2010 7:37 am
    ----
EdCherry wrote:
Will see you there, maybe at the press day too if they do it this year.

How long until the car hits the hay again!

We should be competing by end of the year....going to give it a test at Coombe with a front ARB this time, only a few little jobs now before logbooking.... and whatever the scrut finds wrong. Look forward to meeting you Ed.

Ape...Glad to see your thinking of me with the camera work Very Happy

#23: Re: Macs rally 206 project Author: macj, Location: Essex PostPosted: Sun Sep 12, 2010 11:36 am
    ----
Todays update.... Visit to Samurai signs for the window film. MSA regulations state you have to put an anti shatter film of a minimum 100 microns tick on all toughened glass. The film dont stretch too well and you know what the rear glass is like..... suffice to say its on now.

#24: Re: Macs rally 206 project Author: EdCherry, Location: Wiltshire PostPosted: Sun Sep 12, 2010 1:01 pm
    ----
Will only be about in the morning mate, moving into my new flat in the afternoon down the road from Combe.

If the college is open you might see the 205, its floating about there at the minute.

#25: Re: Macs rally 206 project Author: macj, Location: Essex PostPosted: Sun Sep 12, 2010 1:09 pm
    ----
no problem .... we got two morning stages... pop into the paddock and say hi.... would like to see the 205 too... looking good mate

#26: Re: Macs rally 206 project Author: Marky234, Location: Shrewsbury PostPosted: Sun Sep 12, 2010 1:16 pm
    ----
MSA Regs state only side windows need to be covered in the film mate.

front and rear dont because they are already toughened and laminated.

check reg R.48.1.9 and R48.1.10 of the blue book

#27: Re: Macs rally 206 project Author: Ape, Location: Clipping the Apex! PostPosted: Sun Sep 12, 2010 1:42 pm
    ----
Rear's aren't normally laminated

#28: Re: Macs rally 206 project Author: macj, Location: Essex PostPosted: Sun Sep 12, 2010 1:48 pm
    ----
Marky234 wrote:
MSA Regs state only side windows need to be covered in the film mate.

front and rear dont because they are already toughened and laminated.

check reg R.48.1.9 and R48.1.10 of the blue book

Check with your local scrutineer.... they want all non laminated windows filmed

#29: Re: Macs rally 206 project Author: Marky234, Location: Shrewsbury PostPosted: Sun Sep 12, 2010 1:55 pm
    ----
will do. i know vw's are laminated rears guess pugs aint the same.

im goin perspex windows in the side so will only need to do the rear window then but i will check with the msa.

#30: Re: Macs rally 206 project Author: st3v3n, Location: Liverpool Drives: 206 GTi PostPosted: Mon Sep 13, 2010 7:07 am
    ----
Perspex is crap for making windows. It's far to brittle. You need polycarbonate. I have used Lexan Polycarbonate sheet in the past and the stuff is nearly indestructible. It can be cut with a jigsaw, heated and bent and doesn't shatter.

#31: Re: Macs rally 206 project Author: Marky234, Location: Shrewsbury PostPosted: Mon Sep 13, 2010 12:12 pm
    ----
polycarb is what i meant its just easier to say perspex lol

#32: Re: Macs rally 206 project Author: macj, Location: Essex PostPosted: Mon Sep 13, 2010 12:57 pm
    ----
Todays update.... fitted the fuel sampling valve today.... still waiting for the tank guard to arrive and then thats it ready for logbooking Thumbs Up

#33: Re: Macs rally 206 project Author: spud_owen, Location: ashby de la zouch PostPosted: Tue Sep 14, 2010 5:31 am
    ----
did the structiner pic up on any other bits with your car? i dont really understand the fuel sampling value, will i need one on mine you reckon, mines competely standard, standard tank, engine etc!

#34: Re: Macs rally 206 project Author: Danw_VVT, Location: Herts/London PostPosted: Tue Sep 14, 2010 5:39 am
    ----
 

 

 

 

 

 

 


there you go Very Happy

#35: Re: Macs rally 206 project Author: macj, Location: Essex PostPosted: Tue Sep 14, 2010 6:15 am
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Nice one mate Very Happy

#36: Re: Macs rally 206 project Author: Danw_VVT, Location: Herts/London PostPosted: Tue Sep 14, 2010 6:17 am
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no probs wanted to see it on track to put all the talk on here into action Very Happy

#37: Re: Macs rally 206 project Author: macj, Location: Essex PostPosted: Tue Sep 14, 2010 6:22 am
    ----
spud_owen wrote:
did the structiner pic up on any other bits with your car? i dont really understand the fuel sampling value, will i need one on mine you reckon, mines competely standard, standard tank, engine etc!

If you go down the fuel injection route you need to provide a fuel sample point. It consists of a dry-break coupling and a 300mm hose to take a sample. You will need a tank guard, mudflaps, fire extinguisher system, roll cage, safety cutout.... the list is extensive but I can list it all on here if you want or you can read the blue book and I will answer any questions it may highlight.

I have a few issues left now to complete before I can get the scrut back to log book... Tank guard (not arrived yet) and picture for logbook...easy

#38: Re: Macs rally 206 project Author: macj, Location: Essex PostPosted: Tue Sep 14, 2010 6:29 am
    ----
dan_pug206sport wrote:
no probs wanted to see it on track to put all the talk on here into action Very Happy

Hope to have a load to post up next week after Castle Coombe rally stages this weekend

#39: Re: Macs rally 206 project Author: spud_owen, Location: ashby de la zouch PostPosted: Wed Sep 15, 2010 3:34 am
    ----
macj wrote:
spud_owen wrote:
did the structiner pic up on any other bits with your car? i dont really understand the fuel sampling value, will i need one on mine you reckon, mines competely standard, standard tank, engine etc!

If you go down the fuel injection route you need to provide a fuel sample point. It consists of a dry-break coupling and a 300mm hose to take a sample. You will need a tank guard, mudflaps, fire extinguisher system, roll cage, safety cutout.... the list is extensive but I can list it all on here if you want or you can read the blue book and I will answer any questions it may highlight.

I have a few issues left now to complete before I can get the scrut back to log book... Tank guard (not arrived yet) and picture for logbook...easy

Yes mate i know all that! was just wondering about the fuel break, I was refering to your post in the british rally forum, and all the un certainty about the rear spoiler, how did you get on seeing as its not a genuine pug part?

#40: Re: Macs rally 206 project Author: macj, Location: Essex PostPosted: Wed Sep 15, 2010 1:20 pm
    ----
Todays update. Fitted heat shield and rose jointed drop links on the front ARB.... then promptly broke one on the test drive home from the workshop..... back to the drawing board..... Shocked

#41: Re: Macs rally 206 project Author: macj, Location: Essex PostPosted: Sat Sep 18, 2010 3:45 pm
    ----
Had a great day at Castle Combe today... the pug was on song and again beat some serious cars... subaru who??? Spent most of the day on the tarmac with good results and then took to the rougher stuff and blew the 1st to second gear syncro on the first run thru the special stage.... not to bad to stop the runs though. Thanks to Ape for coming but I am sorry I didnt have time for a proper natter Embarassed

went out on the tarmac later for two more runs using just 3rd, 4th and 5th, Still ate the subaru.... Last run of the day saw a brief tussle with a Civic typeR which sadly ended in him trying too hard to catch me and him rolling.... Hope the crew are ok

Final thought... very pleased with the little car and bring on the proper stuff Very Happy

#42: Re: Macs rally 206 project Author: Ape, Location: Clipping the Apex! PostPosted: Sat Sep 18, 2010 4:41 pm
    ----
It was a great day, loads to see and watch, took around 700 photo's in the end! It was a busy day for both of us matey so no worries about being stretched for time. I've got a few pics of you on the main circuit which I'll post up soon, couldn't get any of you on the stage as they'd blocked off public access Sad

#43: Re: Macs rally 206 project Author: macj, Location: Essex PostPosted: Sun Sep 19, 2010 2:17 am
    ----
It wasnt the easiest photo opportunity I have seen on stages... but hey it was fun. Looks like you will be editing all weekend now Rolling On The Floor Laughing


 


click on the image... takes a minute for the slideshow to load properly

Last edited by macj on Sun Nov 28, 2010 4:27 am; edited 2 times in total

#44: Re: Macs rally 206 project Author: imjeeves, Location: Glasgow / Welling PostPosted: Sun Sep 19, 2010 5:04 am
    ----
Where abouts did you get your tank guards from mate?? Car is coming along nicely i see!!!

#45: Re: Macs rally 206 project Author: macj, Location: Essex PostPosted: Sun Sep 19, 2010 5:20 am
    ----
imjeeves wrote:
Where abouts did you get your tank guards from mate?? Car is coming along nicely i see!!!

A company called Ramsport...here is the link

ramsport.com/?page_id=91

#46: Re: Macs rally 206 project Author: imjeeves, Location: Glasgow / Welling PostPosted: Sun Sep 19, 2010 9:04 am
    ----
Is it the kevlar tank guard you got? What sort of price if you dont mind me asking Smile

#47: Re: Macs rally 206 project Author: macj, Location: Essex PostPosted: Sun Sep 19, 2010 9:34 am
    ----
imjeeves wrote:
Is it the kevlar tank guard you got? What sort of price if you dont mind me asking Smile

£123.37 posted for the fibre glass option.... no need for Kevlar unless your a millionaire

#48: Re: Macs rally 206 project Author: Ape, Location: Clipping the Apex! PostPosted: Mon Sep 20, 2010 4:11 pm
    ----
Here you go Mac, sorry about the delay, been a little busy recently, still have 1000+ photo's and about an hours worth of footage to get through Rolling On The Floor Laughing

I can send the originals if you want, or if the edits are ok you can have those too Very Happy

 

 

 

 

 

 

 

 

 

 

 

 

#49: Re: Macs rally 206 project Author: shaker, Location: Austria PostPosted: Mon Sep 20, 2010 4:59 pm
    ----
great shots Ape Smile what a difference in the ride-height when you're accelerating Macj! Suspension set for jumps? Razz

#50: Re: Macs rally 206 project Author: macj, Location: Essex PostPosted: Tue Sep 21, 2010 1:39 am
    ----
shaker wrote:
great shots Ape Smile what a difference in the ride-height when you're accelerating Macj! Suspension set for jumps? Razz

Its the gravel set-up.... so its a little soft for tarmac

#51: Re: Macs rally 206 project Author: Ape, Location: Clipping the Apex! PostPosted: Tue Sep 21, 2010 5:48 am
    ----
It still managed to fly round though!

#52: Re: Macs rally 206 project Author: davek, Location: Southampton PostPosted: Tue Sep 21, 2010 5:54 am
    ----
Looking really damn good Macj!
Nice pics too, Ape!

#53: Re: Macs rally 206 project Author: macj, Location: Essex PostPosted: Tue Sep 21, 2010 5:58 am
    ----
Ape wrote:
It still managed to fly round though!

Your a star Ape.... fantastic work.... Thanks for taking the time to do it

#54: Re: Macs rally 206 project Author: Ape, Location: Clipping the Apex! PostPosted: Tue Sep 21, 2010 6:24 am
    ----
No worries pal, it was a brilliant day out. Looking forward to the next one Very Happy

#55: Re: Macs rally 206 project (Combe pictures by Ape) Author: macj, Location: Essex PostPosted: Tue Sep 21, 2010 9:37 am
    ----
It was a good test day too... I was interested to see how thwe car faired against similar cars.... was pleased when it trounced the white scooby Shocked and kept the Civic in the rear view mirror. All in all a pleasing result really.... just need to fit the LSD gearbox now to keep with the likes of that Puma

Any pictures you can send editted or otherwise would be very welcome.... and any video footage too Very Happy

#56: Re: Macs rally 206 project (Combe pictures by Ape) Author: macj, Location: Essex PostPosted: Mon Nov 29, 2010 12:06 pm
    ----
UPDATE 29/11/10

Finally got round to fitting the tank guard today... interesting job.

You have to drill four 25mm holes in it to clear the heatshield mount points, cut a rectangular hole to clear the H/brake cable clips and four holes for the mounting studs. Thats the easy bit, now you need several pairs of hands to hold the half full tank in place while you slip the guard over the mounting points and pop a transmission jack under it all.

Fitted the two ali door handles and started sealing the bulkhead with fireproof compound.

Next job..... scrutineer for logbooking and then it should be nearly done.
Will get some pictures up asap of latest progress.

First rally for the little Pug.... Brands Hatch Stages.

#57: Re: Macs rally 206 project (Combe pictures by Ape) Author: Ape, Location: Clipping the Apex! PostPosted: Mon Nov 29, 2010 12:24 pm
    ----
When are they matey? Are you doing any winter stages? would like to come and get some more photo's / footage Very Happy

#58: Re: Macs rally 206 project (Combe pictures by Ape) Author: macj, Location: Essex PostPosted: Mon Nov 29, 2010 1:07 pm
    ----
Brands Hatch stages is pencilled in for 30th Jan 2011.... would be good to see you there... its free entry and should be good for spectators

#59: Re: Macs rally 206 project (Combe pictures by Ape) Author: macj, Location: Essex PostPosted: Mon Dec 06, 2010 2:15 pm
    ----
Entry submitted today for the Brands Hatch Stages rally on 30th Jan 2011.

99.99% Tarmac stages covering approx 35 stage miles on the main Indy circuit and surrounding link roads within the circuit.

Should be a good test for the little pug

#60: Re: Macs rally 206 project (Combe pictures by Ape) Author: sicskate, Location: Margate, Kent PostPosted: Mon Dec 06, 2010 2:51 pm
    ----
Have you got a guage on that fse?
From experience fse are really ****. They have a habit of adjusting themselves and causing fueling issues.

#61: Re: Macs rally 206 project (Combe pictures by Ape) Author: macj, Location: Essex PostPosted: Mon Dec 06, 2010 6:01 pm
    ----
No gauge.... too fragile to keep on it.... pressure is tested on services

#62: Re: Macs rally 206 project (Combe pictures by Ape) Author: macj, Location: Essex PostPosted: Sun Dec 12, 2010 2:50 pm
    ----
One step closer today.... The MSA scrutineer came yesterday.... he has given us the seal of approval on the car.... we are a go for Brands Hatch.... would love everybody to come along and support us
Last edited by macj on Tue Dec 14, 2010 12:47 pm; edited 3 times in total

#63: Re: Macs rally 206 project (Combe pictures by Ape) Author: Dillon, Location: Kent PostPosted: Sun Dec 12, 2010 2:58 pm
    ----
Brands hatch 30/01/11 i will be there!!
Last edited by Dillon on Sun Dec 12, 2010 3:05 pm; edited 1 time in total

#64: Re: Macs rally 206 project (Combe pictures by Ape) Author: Mikey2uk, Location: Stevenage PostPosted: Sun Dec 12, 2010 2:59 pm
    ----
Nice one Mac, what are the dates for Brands? Will see if we can get a meet together for it

#65: Re: Macs rally 206 project (Combe pictures by Ape) Author: macj, Location: Essex PostPosted: Mon Dec 13, 2010 1:30 am
    ----
Mikey2uk wrote:
Nice one Mac, what are the dates for Brands? Will see if we can get a meet together for it
Its 30/01/11.... first cars on stage at around 10am.... entry is free to spectators.... there are some top names in UK rallying signed up

#66: Re: Macs rally 206 project (Combe pictures by Ape) Author: macj, Location: Essex PostPosted: Wed Dec 15, 2010 12:15 pm
    ----
This arrived today from the engineer...... yummy

 


Engine is getting very naughty now

#67: Re: Macs rally 206 project (Combe pictures by Ape) Author: st3v3n, Location: Liverpool Drives: 206 GTi PostPosted: Wed Dec 15, 2010 12:30 pm
    ----
Beautiful Very Happy I really need to sort my clutch and flywheel out. What plate and cover are you using?

#68: Re: Macs rally 206 project (Combe pictures by Ape) Author: macj, Location: Essex PostPosted: Wed Dec 15, 2010 1:31 pm
    ----
I am a Helix dealer so it may be that.... meantime I have run the standard unit on two track sessions with no slippage... Let me know if you want a flywheel Wink

#69: Re: Macs rally 206 project (Combe pictures by Ape) Author: st3v3n, Location: Liverpool Drives: 206 GTi PostPosted: Wed Dec 15, 2010 3:45 pm
    ----
I might do, it still has a cheapo motorfactors clutch kit in with 20k on it. I'm doing the diff this weekend and I'm torn what to do really. I feel like I should just whip the box off and fit a decent clutch setup. how much can you do a helix sport cover and paddle for? is it sheaper or more expensive having the plate sprung?

You should do a kit with the flywheel too Very Happy

#70: Re: Macs rally 206 project (Combe pictures by Ape) Author: macj, Location: Essex PostPosted: Thu Dec 16, 2010 2:21 am
    ----
Its around the £350 mark with bearing

#71: Re: Macs rally 206 project (Combe pictures by Ape) Author: Schumi, Location: Istanbul / Turkey PostPosted: Thu Dec 16, 2010 5:56 am
    ----
Hi macj.
Can you give me price for Helix Clutch and Flywheel kit.

#72: Re: Macs rally 206 project (Combe pictures by Ape) Author: macj, Location: Essex PostPosted: Thu Dec 16, 2010 9:12 am
    ----
Schumi wrote:
Hi macj.
Can you give me price for Helix Clutch and Flywheel kit.

Hello my friend.... The flywheels are on an exchange basis so can you post a flywheel to me for exchange.... if this is possible I can do you a kit.

race/rally cover plate 60-4935 £228.58.... or
sport cover plate 60-4938 £194.49

cerametallic friction plate 76-4936 £164.56
bearing 40-4937 £24.36

Lightened flywheel (exchange) as previous post

These prices are RRP and I will contact Helix to see if I can get a decent extra discount for you all

#73: Re: Macs rally 206 project (Combe pictures by Ape) Author: Schumi, Location: Istanbul / Turkey PostPosted: Thu Dec 23, 2010 3:21 pm
    ----
Hi macj.

Sorry but i cant send my flywheel. Its to far, to much time, and to much shipping cost for double way.


sport cover plate 60-4938 £194.49
cerametallic friction plate 76-4936 £164.56
bearing 40-4937 £24.36

Is this price is final ? Did your clutch shaking from first pull. Like gti180 chronic problem.

#74: Re: Macs rally 206 project (Combe pictures by Ape) Author: macj, Location: Essex PostPosted: Thu Dec 23, 2010 4:09 pm
    ----
Schumi wrote:
Hi macj.

Sorry but i cant send my flywheel. Its to far, to much time, and to much shipping cost for double way.


sport cover plate 60-4938 £194.49
cerametallic friction plate 76-4936 £164.56
bearing 40-4937 £24.36

Is this price is final ? Did your clutch shaking from first pull. Like gti180 chronic problem.

I have not included any shipping in these prices, However I have tried to find a dealer nearer to you but have not found one. I would be able to get a weight from Helix for the kit and then calculate the shipping. I may also be able to get discount on this price when they get a confirmation of order.
I would think that the juddering issue would be solved with this kit, I found it was caused by distortion in the drive plate materials or broken springs.

#75: Re: Macs rally 206 project (Combe pictures by Ape) Author: Schumi, Location: Istanbul / Turkey PostPosted: Fri Dec 24, 2010 2:49 pm
    ----
Juddering problem source is weak releasing bear. I think this full kit will solve my problem. I'm waiting your shipping cost news.

#76: Re: Macs rally 206 project (Combe pictures by Ape) Author: macj, Location: Essex PostPosted: Fri Dec 31, 2010 9:43 am
    ----
Quick setback to proceedings.... The MSA want the rear spoiler removed and the front number plate changed..... 3 hours with a craft knife and a hacksaw blade and the spoiler is off Rolling Eyes
Just need to get a plate made up and we shall try again.

#77: Re: Macs rally 206 project (Combe pictures by Ape) Author: Addaz, Location: Suffolk PostPosted: Fri Dec 31, 2010 12:11 pm
    ----
Take it off and put it back on, they dont care after log booking

Unless you get an ar*ewipe of a scruitenier?

#78: Re: Macs rally 206 project (Combe pictures by Ape) Author: macj, Location: Essex PostPosted: Fri Dec 31, 2010 12:16 pm
    ----
That would be my luck.... get a jobsworth

#79: Re: Macs rally 206 project (Combe pictures by Ape) Author: imjeeves, Location: Glasgow / Welling PostPosted: Fri Dec 31, 2010 12:46 pm
    ----
What was the reason for the spoiler to come off?

#80: Re: Macs rally 206 project (Combe pictures by Ape) Author: macj, Location: Essex PostPosted: Fri Dec 31, 2010 9:01 pm
    ----
not a homologated part...... Shocked

#81: Re: Macs rally 206 project (Combe pictures by Ape) Author: rttam, Location: devon PostPosted: Sat Jan 01, 2011 7:01 am
    ----
macj wrote:
not a homologated part...... Shocked

blatentely a jobs worth then its hardly gonna make a difference to the standard one is it Rolling Eyes

i know how you feel when i used to compete in off roading in my old range rover used to get hassle because the rear bumper caps wernt the right spec for that year (the earlier ones were slightly shorter Wink ) and other lame things like that really does pee you off after putting all the hard work into building it when someones so petty about little details Very Happy

#82: Re: Macs rally 206 project (Combe pictures by Ape) Author: macj, Location: Essex PostPosted: Sat Jan 01, 2011 1:00 pm
    ----
Your not kidding..... got to paint the top of the tailgate now

#83: Re: Macs rally 206 project (Combe pictures by Ape) Author: imjeeves, Location: Glasgow / Welling PostPosted: Sat Jan 01, 2011 5:58 pm
    ----
Are you running it in homlogated group N?

#84: Re: Macs rally 206 project (Combe pictures by Ape) Author: macj, Location: Essex PostPosted: Sun Jan 02, 2011 5:29 am
    ----
imjeeves wrote:
Are you running it in homlogated group N?

No.... You need original wiring loom and interior carpets and headlining to say the least for GN.

#85: Re: Macs rally 206 project (Combe pictures by Ape) Author: imjeeves, Location: Glasgow / Welling PostPosted: Sun Jan 02, 2011 8:56 am
    ----
In that case the spoiler should not mater. U can run what ever arts you want

#86: Re: Macs rally 206 project (Combe pictures by Ape) Author: imjeeves, Location: Glasgow / Welling PostPosted: Sun Jan 02, 2011 9:35 am
    ----
Just spoke to my old man bout this. He said that he only once saw this happen and it was because out outer bodyshell was deemed to no longer be homoloigated. Look at Andy Burtons car tho. It doesnt seem very standard to me and he certainly has more that spoiler different than standard

#87: Re: Macs rally 206 project (Combe pictures by Ape) Author: macj, Location: Essex PostPosted: Sun Jan 02, 2011 9:43 am
    ----
I have a note from MSA... they sent the homologation papers and are refusing to logbook without its removal....I am running out of time before first event so its come off for now. And thats for groupA and B

#88: Re: Macs rally 206 project (Combe pictures by Ape) Author: st3v3n, Location: Liverpool Drives: 206 GTi PostPosted: Sun Jan 02, 2011 2:56 pm
    ----
imjeeves wrote:
Look at Andy Burtons car tho. It doesnt seem very standard to me and he certainly has more that spoiler different than standard

Andy can't use his car after this year though so a spoiler is the least of his worries.

As for you Mac! don't you read the blue book?

46.3.5. Replica copies of manufacturers homologated
body parts/aerodynamic devices will not be accepted.

It is s**t that you have to remove it, but rules are rules Sad

#89: Re: Macs rally 206 project (Combe pictures by Ape) Author: macj, Location: Essex PostPosted: Sun Jan 02, 2011 3:06 pm
    ----
You know the score...... try till your told Laughing

#90: Re: Macs rally 206 project (Combe pictures by Ape) Author: st3v3n, Location: Liverpool Drives: 206 GTi PostPosted: Sun Jan 02, 2011 3:30 pm
    ----
Yeah, not like you're the first person to try and bend the rules (cough cough Toyota) Razz

#91: Re: Macs rally 206 project (Combe pictures by Ape) Author: st3v3n, Location: Liverpool Drives: 206 GTi PostPosted: Sun Jan 02, 2011 3:30 pm
    ----
Well done on 1000 posts btw haha

#92: Re: Macs rally 206 project (Combe pictures by Ape) Author: imjeeves, Location: Glasgow / Welling PostPosted: Fri Jan 07, 2011 2:13 pm
    ----
What size of throttle body trumpets are you using mate?

#93: Re: Macs rally 206 project (Combe pictures by Ape) Author: macj, Location: Essex PostPosted: Fri Jan 07, 2011 2:37 pm
    ----
90mm rings a bell.... I not looked at my trumpets lately Very Happy

#94: Re: Macs rally 206 project (Combe pictures by Ape) Author: imjeeves, Location: Glasgow / Welling PostPosted: Fri Jan 07, 2011 2:46 pm
    ----
Did you have to move the radiator out the way for that length?

#95: Re: Macs rally 206 project (Combe pictures by Ape) Author: macj, Location: Essex PostPosted: Sat Jan 08, 2011 3:27 am
    ----
Yes.... I fitted a toyota corolla rad, lowered the Xmember and made new top brackets and with no A/C to worry about you get a few inches forward too

#96: Re: Macs rally 206 project (Combe pictures by Ape) Author: macj, Location: Essex PostPosted: Sun Jan 09, 2011 11:04 am
    ----
Bit more progress today.... stripped out a spare gearbox and fitted the quaife ATB LSD and bought a better ratio CWP which means the car will now have a final drive ratio of 4.176:1.... should give it a little more zip out of the corners Very Happy

#97: Re: Macs rally 206 project (Combe pictures by Ape) Author: st3v3n, Location: Liverpool Drives: 206 GTi PostPosted: Sun Jan 09, 2011 1:07 pm
    ----
What did you get that CWP out of? and what torque did you tighten the CWP bolts up to?

When I took mine out they were proper f****d. The threads were almost stripped and when I ordered more they have now been superseded. Couldn't find any proper info so took them to 105Nm

#98: Re: Macs rally 206 project (Combe pictures by Ape) Author: imjeeves, Location: Glasgow / Welling PostPosted: Sun Jan 09, 2011 1:19 pm
    ----
I have a 4.4 cwp mate if you are looking for one?

#99: Re: Macs rally 206 project (Combe pictures by Ape) Author: st3v3n, Location: Liverpool Drives: 206 GTi PostPosted: Sun Jan 09, 2011 1:31 pm
    ----
What's the standard one? I need to spend a bit more time with mine as it is now and see how I feel it needs improving.

#100: Re: Macs rally 206 project (Combe pictures by Ape) Author: macj, Location: Essex PostPosted: Sun Jan 09, 2011 1:42 pm
    ----
st3v3n wrote:
What did you get that CWP out of? and what torque did you tighten the CWP bolts up to?

When I took mine out they were proper f****d. The threads were almost stripped and when I ordered more they have now been superseded. Couldn't find any proper info so took them to 105Nm

Its out of a Citroen Berlingo 1.6... as for the bolts, They always look stripped when you take em out, I usually take them up to 100Nm with studlock

#101: Re: Macs rally 206 project (Combe pictures by Ape) Author: macj, Location: Essex PostPosted: Sun Jan 09, 2011 1:45 pm
    ----
imjeeves wrote:
I have a 4.4 cwp mate if you are looking for one?

Price mate.... would be good for gravel spec

#102: Re: Macs rally 206 project (Combe pictures by Ape) Author: macj, Location: Essex PostPosted: Sun Jan 09, 2011 1:48 pm
    ----
st3v3n wrote:
What's the standard one? I need to spend a bit more time with mine as it is now and see how I feel it needs improving.

Standard is 3.8:1 approx I think

#103: Re: Macs rally 206 project (Combe pictures by Ape) Author: imjeeves, Location: Glasgow / Welling PostPosted: Mon Jan 10, 2011 8:02 pm
    ----
Yeh standard is 3.8 which has really poor acceleration I found. We have a 4.89 fitted in our car and use a 4.4 if it is really high speed tarmac as we would be on the limiter all the time otherwise.

4,4 cwp is £150

#104: Re: Macs rally 206 project (Combe pictures by Ape) Author: st3v3n, Location: Liverpool Drives: 206 GTi PostPosted: Wed Jan 12, 2011 1:43 am
    ----
What max speed do you get with the 4.4? Mine currently bounces off the limiter at 130 in 5th lol

#105: Re: Macs rally 206 project (Combe pictures by Ape) Author: macj, Location: Essex PostPosted: Wed Jan 12, 2011 2:20 am
    ----
I usually gear for 100mph on the straight on the soft limiter.... most clerks of the course try to aim at 90mph maximum and will whack a chicane in the longer straights to acheive this. Not sure what you would get with a 4.4 but it may be close if you have your limiter set at 7000rpm on 600mm wheels

#106: Re: Macs rally 206 project (Combe pictures by Ape) Author: macj, Location: Essex PostPosted: Thu Jan 13, 2011 11:46 am
    ----
MSA Competition log book arrived today Thumbs Up

#107: Re: Macs rally 206 project...now MSA logbooked Author: tofy92, Location: potters bar PostPosted: Thu Jan 13, 2011 11:50 am
    ----
awesome well done mac did you have to saw the spoiler in the end?

#108: Re: Macs rally 206 project...now MSA logbooked Author: imjeeves, Location: Glasgow / Welling PostPosted: Thu Jan 13, 2011 12:09 pm
    ----
How long did it take mate? Needing mine done for 20th of Feb for the first event

#109: Re: Macs rally 206 project...now MSA logbooked Author: macj, Location: Essex PostPosted: Thu Jan 13, 2011 12:10 pm
    ----
tofy92 wrote:
awesome well done mac did you have to saw the spoiler in the end?

Yes..... it had to come off Sad

#110: Re: Macs rally 206 project...now MSA logbooked Author: macj, Location: Essex PostPosted: Thu Jan 13, 2011 12:16 pm
    ----
imjeeves wrote:
How long did it take mate? Needing mine done for 20th of Feb for the first event

Bearing in mind the hiccup with number plate and spoiler and the christmas break..... The scrutineer came on the 11th December, The MSA sent the logbook back for alterations on the 23rd December, revised photos were posted back on the 2nd January and the logbook arrived today (13th).... Good luck with yours mate

#111: Re: Macs rally 206 project...now MSA logbooked Author: tofy92, Location: potters bar PostPosted: Thu Jan 13, 2011 1:00 pm
    ----
macj wrote:
tofy92 wrote:
awesome well done mac did you have to saw the spoiler in the end?

Yes..... it had to come off Sad

well thats a shame to here mac as it did suit the car imo

#112: Re: Macs rally 206 project...now MSA logbooked Author: Ape, Location: Clipping the Apex! PostPosted: Thu Jan 13, 2011 2:56 pm
    ----
Good news there pal, roll on 30th!

#113: Re: Macs rally 206 project...now MSA logbooked Author: Mikey2uk, Location: Stevenage PostPosted: Thu Jan 13, 2011 2:57 pm
    ----
Congrats Mac looking forard to the 30th now

#114: Re: Macs rally 206 project...now MSA logbooked Author: st3v3n, Location: Liverpool Drives: 206 GTi PostPosted: Thu Jan 13, 2011 4:32 pm
    ----
I would have liked to come along to speccy but I'm out at Ty Croes that day on an OPL Sad

#115: Re: Macs rally 206 project...now MSA logbooked Author: macj, Location: Essex PostPosted: Fri Jan 14, 2011 11:56 am
    ----
st3v3n wrote:
I would have liked to come along to speccy but I'm out at Ty Croes that day on an OPL Sad

There will be others and probably nearer to you mate

#116: Re: Macs rally 206 project...now MSA logbooked Author: Seabook PostPosted: Fri Jan 14, 2011 12:06 pm
    ----
macj wrote:
st3v3n wrote:
I would have liked to come along to speccy but I'm out at Ty Croes that day on an OPL Sad

There will be others and probably nearer to you mate

got any time table for your event this year?

#117: Re: Macs rally 206 project...now MSA logbooked Author: imjeeves, Location: Glasgow / Welling PostPosted: Fri Jan 14, 2011 12:09 pm
    ----
I really want to come have a look as well. I think i may well be in sweden doing some ice driving tho. If not I will come for a look mate

#118: Re: Macs rally 206 project...now MSA logbooked Author: macj, Location: Essex PostPosted: Fri Jan 14, 2011 12:16 pm
    ----
Here are a few possibles
13th March Bovington rally
17th April Twyford Stages
8th May Woodbridge
11th June Dukeries
3rd June Essex Charity Stages... Bradwell
24th September Woodbridge
29th October Castle Combe Stages
19th November Dukeries
10th & 11th December Rockingham Stages
28th December Longmoor Loco

Just a few there to Google Very Happy

#119: Re: Macs rally 206 project...now MSA logbooked Author: tomd0801754, Location: Moscow PostPosted: Fri Jan 14, 2011 12:27 pm
    ----
Any up north? Wink

#120: Re: Macs rally 206 project...now MSA logbooked Author: macj, Location: Essex PostPosted: Fri Jan 14, 2011 12:44 pm
    ----
Not this season.... may be next year if the car goes well

#121: Re: Macs rally 206 project...now MSA logbooked Author: Edward, Location: In the garage PostPosted: Fri Jan 14, 2011 1:46 pm
    ----
Like a plot of land with planning permission, does the car having the MSA book make it more valuable?

#122: Re: Macs rally 206 project...now MSA logbooked Author: Ape, Location: Clipping the Apex! PostPosted: Fri Jan 14, 2011 1:51 pm
    ----
I'd guess so, because it's proof it can be used in competition

#123: Re: Macs rally 206 project...now MSA logbooked Author: Seabook PostPosted: Fri Jan 14, 2011 1:53 pm
    ----
Ape wrote:
I'd guess so, because it's proof it can be used in competition

but there is loads of cheap car on ebay which are MSA log booked Laughing

#124: Re: Macs rally 206 project...now MSA logbooked Author: imjeeves, Location: Glasgow / Welling PostPosted: Fri Jan 14, 2011 2:02 pm
    ----
No it doesn't just need it to compete. It only costs £100 or something to get it done

#125: Re: Macs rally 206 project...now MSA logbooked Author: macj, Location: Essex PostPosted: Fri Jan 14, 2011 2:12 pm
    ----
Getting good results is what puts value on the car.....Very hard thing to value really, Not given it much thought till now

#126: Re: Macs rally 206 project...now MSA logbooked Author: macj, Location: Essex PostPosted: Sun Jan 16, 2011 9:11 am
    ----
First set of revised instructions for Brands Hatch arrived today.

Both competitors and speccies can go in thru the main gate, Service area is along the Colin Chapman Way. Scrutineering will be between 0700 and 0930 on Sunday morning.... I will try to get you signed on as Press (Mikey and Ape) if you get there early. You may get better info about the stages then.

#127: Re: Macs rally 206 project...now MSA logbooked Author: imjeeves, Location: Glasgow / Welling PostPosted: Sun Jan 16, 2011 9:32 am
    ----
Will this be your first event?

#128: Re: Macs rally 206 project...now MSA logbooked Author: macj, Location: Essex PostPosted: Sun Jan 16, 2011 10:11 am
    ----
As they say.... the car is making its debut..... kind of fitting really, I first drove at Brands, Passed my BARS at Brands, Drove my first 206 at Brands and now Competing in my own 206 there

#129: Re: Macs rally 206 project...now MSA logbooked Author: macj, Location: Essex PostPosted: Thu Jan 20, 2011 4:47 pm
    ----
brandshatchstages.co.u...agrams.pdf

Here are the stage maps for any speccies or photo addicts

#130: Re: Macs rally 206 project...now MSA logbooked Author: Ape, Location: Clipping the Apex! PostPosted: Thu Jan 20, 2011 5:13 pm
    ----
Interesting, what time should we be there for? I'd like to get in early and do some scouting round as I've not been before

#131: Re: Macs rally 206 project...now MSA logbooked Author: Mikey2uk, Location: Stevenage PostPosted: Fri Jan 21, 2011 6:54 am
    ----
Ape wrote:
Interesting, what time should we be there for? I'd like to get in early and do some scouting round as I've not been before


Snap I would like to know this as well

#132: Re: Macs rally 206 project...now MSA logbooked Author: Dillon, Location: Kent PostPosted: Fri Jan 21, 2011 11:53 am
    ----
Been there a few times there, are a few good spots looking at the stage maps should be able to get round for some different places throughout the course of the day!

#133: Re: Macs rally 206 project...now MSA logbooked Author: macj, Location: Essex PostPosted: Fri Jan 21, 2011 12:49 pm
    ----
I think that scrutineering starts at 7.00. There should be plenty of time for a good look round before the first cars are on stage at 0930 I think. Looks like it could be a fast rally Very Happy

#134: Re: Macs rally 206 project...now MSA logbooked Author: Dabamash, Location: The car in front PostPosted: Fri Jan 21, 2011 12:57 pm
    ----
Try not to get intimate with any hedges or walls Wink

#135: Re: Macs rally 206 project...now MSA logbooked Author: Ape, Location: Clipping the Apex! PostPosted: Fri Jan 21, 2011 1:20 pm
    ----
mmm I love hedges and walls, and grass! Don't forget grass Laughing

#136: Re: Macs rally 206 project...now MSA logbooked Author: Dillon, Location: Kent PostPosted: Fri Jan 21, 2011 1:38 pm
    ----
Ape wrote:
mmm I love hedges and walls, and grass! Don't forget grass Laughing

Yeah but what about hut's in the grass? Laughing

#137: Re: Macs rally 206 project...now MSA logbooked Author: macj, Location: Essex PostPosted: Fri Jan 21, 2011 2:16 pm
    ----
I am lost now..... and thick probably

#138: Re: Macs rally 206 project...now MSA logbooked Author: Ape, Location: Clipping the Apex! PostPosted: Fri Jan 21, 2011 7:31 pm
    ----
Dillon wrote:
Ape wrote:
mmm I love hedges and walls, and grass! Don't forget grass Laughing

Yeah but what about hut's in the grass? Laughing

I seem to miss those Laughing Admittedly by only a few feet but still Rolling On The Floor Laughing

#139: Re: Macs rally 206 project...now MSA logbooked Author: macj, Location: Essex PostPosted: Sat Jan 22, 2011 3:40 am
    ----
This has been posted on the marshalls site... for Brands Hatch under intructions:-

11. GUESTS & MEDIA
Ensure that no unauthorised vehicles drive onto the stage. Ensure Guests are kept well back from the stage route and away from the outside of bends. It is easier to stop spectators entering these areas than to move them once they have become established. If there are more Guests than you can adequately control, inform the nearest Radio Point. Representatives of the media will be clearly identified and are allowed to place themselves anywhere, HOWEVER, they should be encouraged to stand in safe areas and at no time place themselves or anyone else in danger. Remember that these individuals will have signed-on and therefore operate under their own cognisance.

So Hi Viz bibs will probably get you everywhere. I am trying to get them printed now

#140: Re: Macs rally 206 project...now MSA logbooked Author: Ape, Location: Clipping the Apex! PostPosted: Sat Jan 22, 2011 6:51 am
    ----
Cheers dude, I can get them but they'll be sign written with my company name on. I'll be bringing a guest too Very Happy

#141: Re: Macs rally 206 project...now MSA logbooked Author: Mikey2uk, Location: Stevenage PostPosted: Sat Jan 22, 2011 6:54 am
    ----
Sounds good Mac, I will be bringing Tofy92 (Andrew) with me

#142: Re: Macs rally 206 project...now MSA logbooked Author: macj, Location: Essex PostPosted: Sat Jan 22, 2011 7:07 am
    ----
I will get 4 done then Very Happy

#143: Re: Macs rally 206 project...now MSA logbooked Author: tofy92, Location: potters bar PostPosted: Sat Jan 22, 2011 8:01 am
    ----
make mine a fat bastad 1 Wink

#144: Re: Macs rally 206 project...now MSA logbooked Author: imjeeves, Location: Glasgow / Welling PostPosted: Sat Jan 22, 2011 8:21 am
    ----
you will get hi vis vests provided for media.

I think u will struggle to get all these ppl signed on as media tho. The coc will not be too happy if he has that many media people on course

#145: Re: Macs rally 206 project...now MSA logbooked Author: Mikey2uk, Location: Stevenage PostPosted: Sat Jan 22, 2011 8:22 am
    ----
imjeeves wrote:
you will get hi vis vests provided for media.

I think u will struggle to get all these ppl signed on as media tho. The coc will not be too happy if he has that many media people on course


Shhh you Laughing

#146: Re: Macs rally 206 project...now MSA logbooked Author: imjeeves, Location: Glasgow / Welling PostPosted: Sat Jan 22, 2011 8:29 am
    ----
Well all im saying is that I know on BRC events you need proof of media accreditation. Might be worth while making up a media card or something to say you have a website etc.

#147: Re: Macs rally 206 project...now MSA logbooked Author: Mikey2uk, Location: Stevenage PostPosted: Sat Jan 22, 2011 8:33 am
    ----
imjeeves wrote:
Well all im saying is that I know on BRC events you need proof of media accreditation. Might be worth while making up a media card or something to say you have a website etc.

I know mate its worth a shot tho, the bibs will have the info logo on them so could be alright

#148: Re: Macs rally 206 project...now MSA logbooked Author: macj, Location: Essex PostPosted: Wed Jan 26, 2011 3:12 pm
    ----
OK.... bibs are done.... We will be staying at the Thistle Hotel at Brands Hatch the night before the event so we will meet up with you guys Sunday morning in the main service area... If you give me a ring Mikey when you arrive I will let you know where Janine or myself are....

#149: Re: Macs rally 206 project...now MSA logbooked Author: Mikey2uk, Location: Stevenage PostPosted: Wed Jan 26, 2011 3:20 pm
    ----
Will do mate, sorry I missed your call the other day.

What time should we be there for? It looks like it will be me, Dillon, and Andrew as Ape is not very well.

#150: Re: Macs rally 206 project...now MSA logbooked Author: Ape, Location: Clipping the Apex! PostPosted: Wed Jan 26, 2011 3:29 pm
    ----
Aye, I've already spoken to Mac and we're going to rearrange

#151: Re: Macs rally 206 project...now MSA logbooked Author: macj, Location: Essex PostPosted: Thu Jan 27, 2011 11:16 am
    ----
I think things kick off at 09:59..... so its up to you what time you want to arrive.... I will be in the service area from around 08:30. See you all there

#152: Re: Macs rally 206 project...now MSA logbooked Author: Dillon, Location: Kent PostPosted: Thu Jan 27, 2011 11:35 am
    ----
9ish sounds good beats the crowds an that.

#153: Re: Macs rally 206 project...now MSA logbooked Author: macj, Location: Essex PostPosted: Fri Jan 28, 2011 12:39 pm
    ----
Here is the bibs... sorry about the poor quality picture... its a camera phone and the flash reflects off the stripes and makes it a bugger to focus


 

#154: Re: Macs rally 206 project...now MSA logbooked Author: Mikey2uk, Location: Stevenage PostPosted: Fri Jan 28, 2011 12:42 pm
    ----
Dillon wrote:
9ish sounds good beats the crowds an that.

Sounds good to me and it will have to sound good to Andrew as he is coming with me Laughing

#155: Re: Macs rally 206 project...now MSA logbooked Author: macj, Location: Essex PostPosted: Fri Jan 28, 2011 12:45 pm
    ----
They are regrouping us after each stage in the service area.... this means we will have any slow cars to pass every stage..... but it means we get time to chat between stages....

#156: Re: Macs rally 206 project...now MSA logbooked Author: Mikey2uk, Location: Stevenage PostPosted: Fri Jan 28, 2011 12:45 pm
    ----
macj wrote:
Here is the bibs... sorry about the poor quality picture... its a camera phone and the flash reflects off the stripes and makes it a bugger to focus


 

Mac you sure you wasnt distracted by something else Laughing

Bibs look mate fingers crossed it works. Camera will be fully charged and a clean memory card will be in. We have a plan to try and get you with out banner in the background.

#157: Re: Macs rally 206 project...now MSA logbooked Author: macj, Location: Essex PostPosted: Fri Jan 28, 2011 12:49 pm
    ----
I have spotted several good spots for photos in the maps.... one is where the first four stages join the main circuit at the top of the overflow paddock.... some nice hairpins and 90 degree turns. Are you taking video as well as still.... I will pay expenses on processing if you get good footage Cool

#158: Re: Macs rally 206 project...now MSA logbooked Author: Mikey2uk, Location: Stevenage PostPosted: Fri Jan 28, 2011 12:52 pm
    ----
I personally havent got a video camera not sure about anyone else....

#159: Re: Macs rally 206 project...now MSA logbooked Author: macj, Location: Essex PostPosted: Fri Jan 28, 2011 12:55 pm
    ----
be prepared to have one thrust in your hands then mate.... we have one here but its not digital.... so not sure we will get Utube footage with it... Laughing
Last edited by macj on Fri Jan 28, 2011 1:09 pm; edited 1 time in total

#160: Re: Macs rally 206 project...now MSA logbooked Author: Mikey2uk, Location: Stevenage PostPosted: Fri Jan 28, 2011 12:57 pm
    ----
Worth a try mate.

So me with my DSLR, Andrew with his DSLR and now James has a video camera lol

#161: Re: Macs rally 206 project...now MSA logbooked Author: macj, Location: Essex PostPosted: Fri Jan 28, 2011 12:59 pm
    ----
Fantastico........... Rolling On The Floor Laughing


one spare bib then

#162: Re: Macs rally 206 project...now MSA logbooked Author: Dillon, Location: Kent PostPosted: Sun Jan 30, 2011 2:43 pm
    ----
What a day !! A couple of videos sneaky peak..


#163: Re: Macs rally 206 project...now MSA logbooked Author: Mikey2uk, Location: Stevenage PostPosted: Sun Jan 30, 2011 2:50 pm
    ----
Brilliant day very cold but very very good

Well done Mac!!!

#164: Re: Macs rally 206 project...now MSA logbooked Author: tofy92, Location: potters bar PostPosted: Sun Jan 30, 2011 2:57 pm
    ----
congrats mac was brilliant seeing you out there having fun hope u have manny more smiley brown pants days Smile

#165: Re: Macs rally 206 project...now MSA logbooked Author: macj, Location: Essex PostPosted: Sun Jan 30, 2011 4:39 pm
    ----
Thanks guys for all your support.... we had a brilliant day and glad you had a good time too.... Mac & Janine

#166: Re: Macs rally 206 project...First rally completed!! Author: Mikey2uk, Location: Stevenage PostPosted: Mon Jan 31, 2011 2:29 pm
    ----
A sneaky pic
 


There will be more to come when photobucket sorts itself out grrr....

#167: Re: Macs rally 206 project...First rally completed!! Author: sgwilson, Location: shropshire PostPosted: Mon Jan 31, 2011 2:49 pm
    ----
car looks tidy mate, is it just tarmac rallying you do or do you go round the forests as well? I do enjoy a little bit of forestry action!!

#168: Re: Macs rally 206 project...First rally completed!! Author: macj, Location: Essex PostPosted: Mon Jan 31, 2011 2:59 pm
    ----
Tarmac and gravel for me

#169: Re: Macs rally 206 project...First rally completed!! Author: Mikey2uk, Location: Stevenage PostPosted: Mon Jan 31, 2011 3:02 pm
    ----
Some more
 

 

 

 


There is more to come but its taking a long time to up load all 1443 of them Laughing

#170: Re: Macs rally 206 project...First rally completed!! Author: macj, Location: Essex PostPosted: Mon Jan 31, 2011 3:11 pm
    ----
remind me to fold the door mirrors in next time....... Embarassed

#171: Re: Macs rally 206 project...First rally completed!! Author: Mikey2uk, Location: Stevenage PostPosted: Mon Jan 31, 2011 3:14 pm
    ----
macj wrote:
remind me to fold the door mirrors in next time....... Embarassed

I was expecting to see tyre marks down the side Laughing

#172: Re: Macs rally 206 project...First rally completed!! Author: macj, Location: Essex PostPosted: Mon Jan 31, 2011 3:28 pm
    ----
Judging by the quality of these few I am looking forward to the full feature.... Very Happy

#173: Re: Macs rally 206 project...First rally completed!! Author: Mikey2uk, Location: Stevenage PostPosted: Mon Jan 31, 2011 3:29 pm
    ----
Got couple more to load here then will save the rest....

Will sort out DVD for you as well mate.

#174: Re: Macs rally 206 project...First rally completed!! Author: Mikey2uk, Location: Stevenage PostPosted: Mon Jan 31, 2011 3:41 pm
    ----
 

 

 

#175: Re: Macs rally 206 project...First rally completed!! Author: macj, Location: Essex PostPosted: Mon Jan 31, 2011 3:46 pm
    ----
And shot of the months topic is..................................?

#176: Re: Macs rally 206 project...First rally completed!! Author: Mikey2uk, Location: Stevenage PostPosted: Mon Jan 31, 2011 3:48 pm
    ----
LOL its a really good pic isnt it....my new desktop wallpaper

#177: Re: Macs rally 206 project...First rally completed!! Author: Mikey2uk, Location: Stevenage PostPosted: Tue Feb 01, 2011 2:56 pm
    ----

Last edited by Mikey2uk on Tue Feb 01, 2011 3:16 pm; edited 1 time in total

#178: Re: Macs rally 206 project..Video page 12 Author: macj, Location: Essex PostPosted: Tue Feb 01, 2011 3:06 pm
    ----
WARNING.... its long but if you scroll to 5:40 ish you will get to the car quicker
Last edited by macj on Wed Feb 02, 2011 11:41 am; edited 1 time in total

#179: Re: Macs rally 206 project..Video page 12 Author: Mikey2uk, Location: Stevenage PostPosted: Tue Feb 01, 2011 3:20 pm
    ----
macj wrote:
WARNING.... its long

Yeah sorry about that......

#180: Re: Macs rally 206 project..Rally video footage page 12 Author: st3v3n, Location: Liverpool Drives: 206 GTi PostPosted: Wed Feb 02, 2011 9:41 am
    ----
Looking great Mac, but where did you finish?

#181: Re: Macs rally 206 project..Rally video footage page 12 Author: macj, Location: Essex PostPosted: Wed Feb 02, 2011 11:17 am
    ----
We got 49th overall and 24th in class out of 80 starters..... very happy with a top 50 finish on road ditch-finders and standard gear ratios....

#182: Re: Macs rally 206 project..Rally video footage page 12 Author: JDave, Location: Airdrie, Scotland PostPosted: Wed Feb 02, 2011 12:15 pm
    ----
Exhaust sounds great. What is it?

#183: Re: Macs rally 206 project..Rally video footage page 12 Author: Dillon, Location: Kent PostPosted: Wed Feb 02, 2011 12:17 pm
    ----
JDave wrote:
Exhaust sounds great. What is it?

A tube that runs from the engine to the back of the car Razz

#184: Re: Macs rally 206 project..Rally video footage page 12 Author: macj, Location: Essex PostPosted: Wed Feb 02, 2011 12:20 pm
    ----
Its from John Ashley competition exhaust systems. Single rear box.

Nice one Dillon Rolling On The Floor Laughing

#185: Re: Macs rally 206 project..Rally video footage page 12 Author: Dillon, Location: Kent PostPosted: Wed Feb 02, 2011 12:42 pm
    ----
Sounds ace on full chat!!


#186: Re: Macs rally 206 project..Rally video footage page 12 Author: spud_owen, Location: ashby de la zouch PostPosted: Thu Feb 03, 2011 5:21 am
    ----
macj wat events you planning on doing this year, im servicing for a very special darrien which is yet to be reveled so might see you about at a few

#187: Re: Macs rally 206 project..Rally video footage page 12 Author: imjeeves, Location: Glasgow / Welling PostPosted: Thu Feb 03, 2011 6:54 am
    ----
Well done mate. Looks like it was a good day. Would have liked to come along

#188: Re: Macs rally 206 project..Rally video footage page 12 Author: Gems, Location: Oxford PostPosted: Thu Feb 03, 2011 7:29 am
    ----
Awesome Mac, well done! Heard really good things about it Very Happy I'll def come and watch when i can.

Also nice work on the pics Mikey they look wicked Smile

#189: Re: Macs rally 206 project..Rally video footage page 12 Author: Mikey2uk, Location: Stevenage PostPosted: Thu Feb 03, 2011 7:32 am
    ----
Thats not all of them Gem, still trying to upload them to photobucket.

#190: Re: Macs rally 206 project..Rally video footage page 12 Author: macj, Location: Essex PostPosted: Thu Feb 03, 2011 4:09 pm
    ----
Thanks for the comments guys.... will work on the tyre choice and maybe sort out the rather loud noise from the rear that developed over the course of the rally......

Back online by the way Mikey.... new router installed Rolling Eyes

#191: Re: Macs rally 206 project..Rally video footage page 12 Author: Mikey2uk, Location: Stevenage PostPosted: Thu Feb 03, 2011 4:12 pm
    ----
Good to see you back Mac

Cant wait till the next event was such a good day out. We will try and get more of us there next time

#192: Re: Macs rally 206 project..Rally video footage page 12 Author: macj, Location: Essex PostPosted: Thu Feb 03, 2011 4:16 pm
    ----
That would be brilliant..... support on an event is everything. And I will try to do better on newer rubber next time..... you may have to do some inter-stage travelling on the Essex Charity Stages Rally..... It is the only multi-venue event left in the eastern region..... so it means moving around a bit through the local villages to watch the stages. Its also known to be a car killer(very rough)..........

#193: Re: Macs rally 206 project..Rally video footage page 12 Author: Mikey2uk, Location: Stevenage PostPosted: Thu Feb 03, 2011 4:17 pm
    ----
Im sure that will be fine mate as will you be.

#194: Re: Macs rally 206 project..Rally video footage page 12 Author: macj, Location: Essex PostPosted: Thu Feb 03, 2011 4:26 pm
    ----
How many of you would be interested in a test day here in Essex.... I am booking a local venue for the day, A mate with a 106 Rallye who was a Brands will come along, If you fancy a ride or two in the hot seat around a real rally stage..... let me know who is interested and I will work it out..... I dont charge for a ride Twisted Evil

#195: Re: Macs rally 206 project..Rally video footage page 12 Author: DJ-, Location: UK PostPosted: Thu Feb 03, 2011 4:30 pm
    ----
Good pics and video. Glad to see it all coming along! I remember the time after trax when your tyres were still warm Laughing Would be awesome to see onboard footage Smile

#196: Re: Macs rally 206 project..Rally video footage page 12 Author: macj, Location: Essex PostPosted: Thu Feb 03, 2011 4:32 pm
    ----
DJ- wrote:
Good pics and video. Glad to see it all coming along! I remember the time after trax when your tyres were still warm Laughing Would be awesome to see onboard footage Smile

Maybe something to consider for the future......

#197: Re: Macs rally 206 project..Rally video footage page 12 Author: imjeeves, Location: Glasgow / Welling PostPosted: Thu Feb 03, 2011 5:20 pm
    ----
What tyres did u use?

I would happily come to a test day. Just a shame its a bit far to take my car down from Scotland Sad

#198: Re: Macs rally 206 project..Rally video footage page 12 Author: macj, Location: Essex PostPosted: Thu Feb 03, 2011 6:14 pm
    ----
imjeeves wrote:
What tyres did u use?

I would happily come to a test day. Just a shame its a bit far to take my car down from Scotland Sad

I used Avons on the rear and Goodyear on the front..... both were rubbish..... Come on down ....can find you a bed for the weekend if it helps mate

#199: Re: Macs rally 206 project..Rally video footage page 12 Author: imjeeves, Location: Glasgow / Welling PostPosted: Fri Feb 04, 2011 2:12 am
    ----
If you are doing a lot of tarmac stuff its best to go all out and buy full rally tarmac tyres. I use Hankook slicks / dry tyres all round and then cut them if it gets wet or damp. They are quite expensive but they should last 2-3 events before they need changed.
Another thing that is worth looking at is that the rears should always have a small cut in them as the 206 has no weight over the back wheels.
Go for a good run and the tyres at the back sometimes arent even that hot. If this is the case then they need cuts in them to make them heat up faster and grip.

I would love to come down with the car. I will try and make an apearance at one of the events down here at some point

#200: Re: Macs rally 206 project..Rally video footage page 12 Author: Mikey2uk, Location: Stevenage PostPosted: Fri Feb 04, 2011 2:32 am
    ----
macj wrote:
How many of you would be interested in a test day here in Essex.... I am booking a local venue for the day, A mate with a 106 Rallye who was a Brands will come along, If you fancy a ride or two in the hot seat around a real rally stage..... let me know who is interested and I will work it out..... I dont charge for a ride Twisted Evil

Sounds good Mac I would be up for that and Im sure Andrew would be as well.

Keep us posted

#201: Re: Macs rally 206 project..Rally video footage page 12 Author: Ape, Location: Clipping the Apex! PostPosted: Fri Feb 04, 2011 2:37 am
    ----
Count me in too Mac, I've got a few different in-car camera mounts for my HD Cam that I could bring along, as well as the normal camera Very Happy

#202: Re: Macs rally 206 project..Rally video footage page 12 Author: macj, Location: Essex PostPosted: Fri Feb 04, 2011 10:39 am
    ----
Ape wrote:
Count me in too Mac, I've got a few different in-car camera mounts for my HD Cam that I could bring along, as well as the normal camera Very Happy

Sounds like a plan to me mate Very Happy

#203: Re: Macs rally 206 project..Rally video footage page 12 Author: macj, Location: Essex PostPosted: Fri Feb 04, 2011 10:39 am
    ----
Ape wrote:
Count me in too Mac, I've got a few different in-car camera mounts for my HD Cam that I could bring along, as well as the normal camera Very Happy

Sounds like a plan to me mate Very Happy

#204: Re: Macs rally 206 project..Rally video footage page 12 Author: macj, Location: Essex PostPosted: Fri Feb 04, 2011 10:42 am
    ----
imjeeves wrote:
If you are doing a lot of tarmac stuff its best to go all out and buy full rally tarmac tyres. I use Hankook slicks / dry tyres all round and then cut them if it gets wet or damp. They are quite expensive but they should last 2-3 events before they need changed.
Another thing that is worth looking at is that the rears should always have a small cut in them as the 206 has no weight over the back wheels.
Go for a good run and the tyres at the back sometimes arent even that hot. If this is the case then they need cuts in them to make them heat up faster and grip.

I would love to come down with the car. I will try and make an apearance at one of the events down here at some point

Thanks for that advice mate.... would be great to have you come down here for a set-up day, I have a tyre cutter and we are trying to source some moulded slicks at the moment.

#205: Re: Macs rally 206 project..Rally video footage page 12 Author: imjeeves, Location: Glasgow / Welling PostPosted: Fri Feb 04, 2011 11:11 am
    ----
Yeh I will try get a weekend off fixing my own car to come give you a hand. I have all the Hankook tyres cutting guide which tells you exactly where and how to cut them for different weather conditions.

Whats and where is the next event?

#206: Re: Macs rally 206 project..Rally video footage page 12 Author: macj, Location: Essex PostPosted: Fri Feb 04, 2011 11:25 am
    ----
The next event for me will be the Essex Charity Stages.... its the last multi venue event in this area.... if you check Utube with that in the search you will see a bit of footage, Mainly concrete roads on the marshland and loose sea wall tracks with grass/gravel surfaces in the morning with broken concrete airfield covered in an assortment of c**p from soil to chicken poo..... nice. Most would run moulded all day but I am tempted to try gravels in the morning and switch to moulded PM. This event is on 3rd July I think.... The test day will be on the airfield part of the rally Laughing you can book it for the day for £100

Dillon.... fantastic nightime video..... you seem very good at that, is there something you wanted to tell us about nocturnal video skills Whistle...

#207: Re: Macs rally 206 project..Rally video footage page 12 Author: macj, Location: Essex PostPosted: Sat Feb 05, 2011 7:08 am
    ----
Trip to the main dealers today.... picked up the 22mm rear anti-roll bar to replace the standard one on the car

P00005170C9 R/ANTI-ROLL B £54.18 Shocked

So for those who want to stiffen up your rears.... go main dealer(only works for GTi as 180 has it already)

Also picked up a new pinion gear bearing and retainer for the new gearbox for the car...... now we should have a better set of gear ratios to play with Very Happy

#208: Re: Macs rally 206 project..Rally video footage page 12 Author: Kersh, Location: Bridgnorth, Nr Wolverhampton PostPosted: Thu Feb 10, 2011 7:06 am
    ----
interested as to why you chose the nimmies with the tarmac tyres. sureley there is a lighter wheel that would be more suitable??

#209: Re: Macs rally 206 project..Rally video footage page 12 Author: imjeeves, Location: Glasgow / Welling PostPosted: Thu Feb 10, 2011 7:14 am
    ----
Ease of fitment and cost I would presume. You can pick up these standard wheels fairly cheap ones people want to upgrade to aftermarket alloys etc

#210: Re: Macs rally 206 project..Rally video footage page 12 Author: Mike PostPosted: Thu Feb 10, 2011 7:14 am
    ----
Looking awesome fella!

The rear ARB is one of the best mods I've done to my car!

#211: Re: Macs rally 206 project..Rally video footage page 12 Author: macj, Location: Essex PostPosted: Sat Feb 12, 2011 10:34 am
    ----
Here is a shot from Brands Hatch..... look at the rear wheel up in the arch... its what makes me think I have something wrong with the ARB on the rear.... But I could be wrong, it just would explain all the banging and clattering
 

#212: Re: Macs rally 206 project..Rally video footage page 12 Author: Dillon, Location: Kent PostPosted: Sat Feb 12, 2011 10:41 am
    ----
Have not had a play with the rear yet? that does look uncomfortably low at the rear!


As for the nocturnal video's beginners luck? Razz

#213: Re: Macs rally 206 project..Rally video footage page 12 Author: Mikey2uk, Location: Stevenage PostPosted: Sat Feb 12, 2011 10:42 am
    ----
That pic loos really good Mac, does look very low tho.

#214: Re: Macs rally 206 project..Rally video footage page 12 Author: macj, Location: Essex PostPosted: Sat Feb 12, 2011 10:47 am
    ----
The picture came from a media guy .... he contacted me after the event with some proofs and this one stood out...... not as good as you two tho Wink

The latest testing date possibilities are 26th Feb, 12th March, 26th March.
Any of those not good with you guys, The idea is to eliminate dates till we end up with the right one.

#215: Re: Macs rally 206 project..Rally video footage page 12 Author: imjeeves, Location: Glasgow / Welling PostPosted: Sat Feb 12, 2011 12:05 pm
    ----
Do you still have the bump stops fitted? Are you sure the ARB was connected?

#216: Re: Macs rally 206 project..Rally video footage page 12 Author: macj, Location: Essex PostPosted: Sat Feb 12, 2011 12:13 pm
    ----
imjeeves wrote:
Do you still have the bump stops fitted? Are you sure the ARB was connected?

Yes the bump stops are in-situ and the ARB was connected before the rally, However after stage 2 we got a lot of banging and clattering from the rear and the car got very tail happy

#217: Re: Macs rally 206 project..Rally video footage page 12 Author: imjeeves, Location: Glasgow / Welling PostPosted: Sat Feb 12, 2011 12:21 pm
    ----
Do you use solid rear bushes for the back beam or standard?

#218: Re: Macs rally 206 project..Rally video footage page 12 Author: macj, Location: Essex PostPosted: Sat Feb 12, 2011 12:23 pm
    ----
imjeeves wrote:
Do you use solid rear bushes for the back beam or standard?

They are solid aluminium

#219: Re: Macs rally 206 project..Rally video footage page 12 Author: Schumi, Location: Istanbul / Turkey PostPosted: Sun Feb 13, 2011 8:22 am
    ----
Where did you get solid rear bushes. Is it Pug Sport or SuperPro. Can you give more detail.

#220: Re: Macs rally 206 project..Rally video footage page 12 Author: macj, Location: Essex PostPosted: Sun Feb 13, 2011 10:13 am
    ----
Schumi wrote:
Where did you get solid rear bushes. Is it Pug Sport or SuperPro. Can you give more detail.

Ebay.... unwanted order.... no paperwork with them but they were cheap Very Happy

I have just bought 7 part worn Toyo Proxy R888 tyres for practice....Price?
£60 for all of them and a deal for more for £10 each
 

#221: Re: Macs rally 206 project..Rally video footage page 12 Author: Mikey2uk, Location: Stevenage PostPosted: Sun Feb 13, 2011 10:28 am
    ----
Bargin Mac lol

#222: Re: Macs rally 206 project..Rally video footage page 12 Author: macj, Location: Essex PostPosted: Sun Feb 13, 2011 10:33 am
    ----
They will do for our practice day me thinks.... and would do for tarmac and closed surface events.... The guy I get them from has a BMW 3 series which he runs in a single series championship... he fits new tyres each meeting and slings the old ones in the skip..... not any more Rolling On The Floor Laughing

#223: Re: Macs rally 206 project..Rally video footage page 12 Author: Mikey2uk, Location: Stevenage PostPosted: Sun Feb 13, 2011 10:37 am
    ----
Its not what you know Mac its who you know.....

#224: Re: Macs rally 206 project..Rally video footage page 12 Author: EdCherry, Location: Wiltshire PostPosted: Sun Feb 13, 2011 10:39 am
    ----
Are you sure that the image is not a combination of the inclination, soft rear end and full throttle? What it looks like to me to be honest.

Running gaz dampers are you not?

#225: Re: Macs rally 206 project..Rally video footage page 12 Author: macj, Location: Essex PostPosted: Sun Feb 13, 2011 10:42 am
    ----
EdCherry wrote:
Are you sure that the image is not a combination of the inclination, soft rear end and full throttle? What it looks like to me to be honest.

Running gaz dampers are you not?

This is why I need someone like you Ed at the shakedown day

I was entering a hairpin bend.... not that fast as we had just exited a chicane.... at this point I was just grabbing the handbrake and some throttle to carry it round the bend.... I like to think I am reasonably good at hairpins Laughing

#226: Re: Macs rally 206 project..Rally video footage page 12 Author: imjeeves, Location: Glasgow / Welling PostPosted: Sun Feb 13, 2011 11:37 am
    ----
What ride height do you run at the back? There is something wrong if they are that far into the arches

#227: Re: Macs rally 206 project..Rally video footage page 12 Author: macj, Location: Essex PostPosted: Sun Feb 13, 2011 11:40 am
    ----
Standard ride height.... I would raise one spline for gravel/forest

#228: Re: Macs rally 206 project..Rally video footage page 12 Author: EdCherry, Location: Wiltshire PostPosted: Sun Feb 13, 2011 1:13 pm
    ----
Exit of the pit lane though yep?

The rears arn't locked so assume it was in the process of pulling it (although highly doubt the photographer was that lucky!), which will make the back squat anyway, with a bit of throttle it will lift the front end too. Id say that there is nothing wrong other than the fact its probably a bit soft.

Whats your setup?

#229: Re: Macs rally 206 project..Rally video footage page 12 Author: macj, Location: Essex PostPosted: Sun Feb 13, 2011 2:08 pm
    ----
Standard torsion bar settings height wise, Standard 138 ARB and Gaz custom uprated shocks.. set approx 55%

#230: Re: Macs rally 206 project..Rally video footage page 12 Author: EdCherry, Location: Wiltshire PostPosted: Sun Feb 13, 2011 4:12 pm
    ----
Standard bars too?

#231: Re: Macs rally 206 project..Rally video footage page 12 Author: st3v3n, Location: Liverpool Drives: 206 GTi PostPosted: Mon Feb 14, 2011 6:08 am
    ----
Looks normal to me Mac. Here's a pic of mine from the front end on a hairpin.You can see the inside rear lifting which means the outside rear has the full weight on it so will be compressing the wheel up into the arch. With the lighter rear end in a rally car, you can't always assume thicker ARBs will fix things as they will just cause the inside to lift more. I'd be experimenting with different torsion bars too. If you can get a few different ones then a decent mechanic with you who can swap them quick enough, you'll see what results you get on the test day.

 

#232: Re: Macs rally 206 project..Rally video footage page 12 Author: macj, Location: Essex PostPosted: Mon Feb 14, 2011 11:28 am
    ----
My inside rear does not lift at all...... not even on really tight bends

#233: Re: Macs rally 206 project.. Test Day booked Author: macj, Location: Essex PostPosted: Tue Feb 15, 2011 11:18 am
    ----
OK guys, I have booked the test facility for saturday 26th March.

Address is Runway 2
Bradwell Airfield
Bradwell-on-Sea
Essex CM0 7QF

A fellow competitor has expressed an interest in some testing in his 106 Rallye so should be a good day.

#234: Re: Macs rally 206 project.. Test Day booked Author: imjeeves, Location: Glasgow / Welling PostPosted: Tue Feb 15, 2011 2:04 pm
    ----
will try to make it along to this. its in my diary

#235: Re: Macs rally 206 project.. Test Day booked Author: macj, Location: Essex PostPosted: Tue Feb 15, 2011 4:22 pm
    ----
imjeeves wrote:
will try to make it along to this. its in my diary

Given the distance, Do you need a bed for the night?

#236: Re: Macs rally 206 project.. Test Day booked Author: imjeeves, Location: Glasgow / Welling PostPosted: Tue Feb 15, 2011 4:46 pm
    ----
Bit early for that we havent even met yet! Wink

Erm will need to see where i will be working that week but it would be best if i stay somewhere closer i guess.

#237: Re: Macs rally 206 project.. Test Day booked Author: imjeeves, Location: Glasgow / Welling PostPosted: Wed Feb 16, 2011 2:25 pm
    ----
How did u do the indicators in your wiring loom mate? i think they are negative earth as standard. my wiring guy is all worried about it

#238: Re: Macs rally 206 project.. Test Day booked Author: macj, Location: Essex PostPosted: Wed Feb 16, 2011 3:51 pm
    ----
Tell him to buy a power probe...... I think you may be right about the negative feed..... I built mine from scratch and built a fuse board with a relay for the indicators..... that said, I think your sparky should suss it out, Find the common feed to the switch and put power to it... then find the power outs from the switch wiring with lights, fogs and flashers etc.

#239: Re: Macs rally 206 project.. Test Day booked Author: macj, Location: Essex PostPosted: Tue Feb 22, 2011 12:47 pm
    ----
Just found this picture on the net.... quite good

sportstock.photoshelte..._Po8jnRxaI

#240: Re: Macs rally 206 project.. Test Day booked Author: Mikey2uk, Location: Stevenage PostPosted: Tue Feb 22, 2011 2:51 pm
    ----
That looks really good Mac

#241: Re: Macs rally 206 project.. Test Day booked Author: Howey, Location: Kings Lynn PostPosted: Tue Feb 22, 2011 3:12 pm
    ----
How the hell did you manage that??! Laughing

#242: Re: Macs rally 206 project.. Test Day booked Author: macj, Location: Essex PostPosted: Tue Feb 22, 2011 4:32 pm
    ----
It was a dip in the tarmac in the paddock section of the stage.... just hit it fast and took off Laughing

#243: Re: Macs rally 206 project.. Test Day booked Author: macj, Location: Essex PostPosted: Sun Apr 03, 2011 11:00 am
    ----
Just a quick update..... We have just walked the test venue and should be able to set up a nice stage for testing, I am going to make up some pace notes so anyone who fancies a go in the co-drivers seat can have a go at reading their way round a stage.... should be fun Shocked

We are waiting on confirmation from the landowner that he is not double booked and the gearbox to arrive back in time for it to all take place... As for numbers... can you add your name to the list if you want to come along for a look on the "Test Day" thread.... thanks

#244: Re: Macs rally 206 project.. Test Day booked Author: Marky234, Location: Shrewsbury PostPosted: Mon Apr 04, 2011 6:06 am
    ----
Shame mine aint ready i wouldve brought it down for a good shakedown

#245: Re: Macs rally 206 project.. Test Day booked Author: macj, Location: Essex PostPosted: Mon Apr 04, 2011 10:25 am
    ----
How far away are you with the build..... Mine ended up taking 2 years in reality.... and I am always tweaking bits I think I can improve on , hence testing

#246: Re: Macs rally 206 project..Rally video footage page 12 Author: Edward, Location: In the garage PostPosted: Mon Apr 04, 2011 11:08 am
    ----
st3v3n wrote:
Looks normal to me Mac. Here's a pic of mine from the front end on a hairpin.You can see the inside rear lifting which means the outside rear has the full weight on it so will be compressing the wheel up into the arch. With the lighter rear end in a rally car, you can't always assume thicker ARBs will fix things as they will just cause the inside to lift more. I'd be experimenting with different torsion bars too. If you can get a few different ones then a decent mechanic with you who can swap them quick enough, you'll see what results you get on the test day.

 

A stiffer front end would keep the inside rear on the ground more.

#247: Re: Macs rally 206 project..Rally video footage page 12 Author: macj, Location: Essex PostPosted: Mon Apr 04, 2011 11:12 am
    ----
Edward wrote:
st3v3n wrote:
Looks normal to me Mac. Here's a pic of mine from the front end on a hairpin.You can see the inside rear lifting which means the outside rear has the full weight on it so will be compressing the wheel up into the arch. With the lighter rear end in a rally car, you can't always assume thicker ARBs will fix things as they will just cause the inside to lift more. I'd be experimenting with different torsion bars too. If you can get a few different ones then a decent mechanic with you who can swap them quick enough, you'll see what results you get on the test day.

 

A stiffer front end would keep the inside rear on the ground more.

Good point.... I have big springs on the front and custom Gaz dampers, May be why my rear dont lift

#248: Re: Macs rally 206 project.. Test Day booked Author: Edward, Location: In the garage PostPosted: Mon Apr 04, 2011 11:24 am
    ----
If the rear isn't sliding though then there's nothing to gain from putting the wheel back onto the tarmac!

#249: Re: Macs rally 206 project.. Test Day booked Author: Marky234, Location: Shrewsbury PostPosted: Tue Apr 05, 2011 1:45 am
    ----
macj wrote:
How far away are you with the build..... Mine ended up taking 2 years in reality.... and I am always tweaking bits I think I can improve on , hence testing

I've not touched mine for near on 6 months now due to moving house and trying to get money together to buy my newborn the stuff it needs.

The cars at my parents house which is 20 mile away from where i live now so im trying to get the car moved up to my partners mums house and im going to keep it there so i can work on it every sunday. Got the majority of the parts needed now need to buy a few other things but most of it is stored ready to go.

#250: Re: Macs rally 206 project.. Test Day booked Author: macj, Location: Essex PostPosted: Sun Apr 17, 2011 8:03 am
    ----
Update... We had a mixed day testing, Started out on Toyo R888 tyres and did a few laps to warm them up....
 

 

 

 


We recorded a time of 1min 51seconds. First thing that became obvoius was the steering geometry was miles out after Brands Hatch tarmac. I decided to stop and alter the front toe-in by 1/2 a turn on the tracking and try again. This was a marginal improvement and resulted in a quicker stage time, 1 min 48 seconds. Once I had got use to the stage and we could eliminate the "Experience" factor we started to get results to within a second a lap. 1 min 46 seconds.

Then we had a little off when I tried to push harder on a section round some earth mounds which were starting to clean up. I hit the mound on the F/N/S forcing the fan onto the radiator..... exit all the water Crying or Very sad
We removed the radiator which takes only 3 minutes on this car as we have modified it. The damage was right at the bottom of the core where the rad had bent and popped two of the cores from the bottom plate. Janine came to the rescue with the idea of putting some 2 pack epoxy resin on the damage. While she was off home to get the resin we cleaned up the area and "scratched" it up to give the epoxy something to key onto. Suffice to say we got the resin on and it seemed fine to go again, so we refitted the rad, filled it up with the finest spring water and it held for the duration.
We switched over to gravel tyres at this interval as there was a lot of loose on the concrete, we worked out that with the semi-slicks on it was like running on marbles where as the gravel tyres would bite in more and find the concrete. We also added another turn to the toe-in, making it one and a half turns in total.... I will put the guages on them today to find out the actual reading.
Back on the stages we pushed on with the timings and I noticed a vast improvement in the steering, It has become obvious that a 300mm steering wheel is too small, I need to bring it 50mm closer and have at least a 350mm diameter as it will give a little extra leverage in tight hairpins. The times were still around 1 min 45 seconds but it was not as tiring on the arms to get round the stage.
 

 

 

 

 


I took my youngest daughter round for a stage. My co-driver is 16 stone at the moment and my daughter is 6 stone 12 lbs...... result!... 1 min 41 seconds.. 4 seconds faster Laughing and she managed to record herself on her video phone for the whole stage.... good girl!!
We gained some damage on the day which adds up to:- A radiator, right-hand engine mount, a small dent O/S/R a bit of crazing in the laquer on the front bumber, and we destroyed a new set of gravel tyres.
All in all a good days testing, we have learnt a lot. A big thanks to John (Seabrook) for coming down... look forward to his pictures... Hope you enjoyed your hot lap Thumb Up and the BBQ after....

#251: Re: Macs rally 206 project.. Test Day pictures Author: Seabook PostPosted: Sun Apr 17, 2011 8:16 am
    ----
Thanks for organizing this event, i definitely have a good day!

was wondering what spring rate did you use for the front?

#252: Re: Macs rally 206 project.. Test Day pictures Author: Edward, Location: In the garage PostPosted: Sun Apr 17, 2011 8:49 am
    ----
Would a normal front bumper be less likely to hit things???

#253: Re: Macs rally 206 project.. Test Day pictures Author: macj, Location: Essex PostPosted: Sun Apr 17, 2011 12:26 pm
    ----
Edward wrote:
Would a normal front bumper be less likely to hit things???

Yes, but not half as much fun Twisted Evil

#254: Re: Macs rally 206 project.. Test Day pictures Author: Seabook PostPosted: Sun Apr 17, 2011 1:23 pm
    ----
 


 


 


a few more

www.facebook.com/media....551460316

www.facebook.com/media....551460316

#255: Re: Macs rally 206 project.. Test Day pictures Author: macj, Location: Essex PostPosted: Sun Apr 17, 2011 1:42 pm
    ----
Nice pictures mate.... I dont have facebook unfortunately but I am sure they will be good... thank you

#256: Re: Macs rally 206 project.. Test Day pictures Author: Seabook PostPosted: Sun Apr 17, 2011 1:44 pm
    ----
macj wrote:
Nice pictures mate.... I dont have facebook unfortunately but I am sure they will be good... thank you

pm me your address and i will post you the cd Razz

probably can't email you the pics as they are too large lol Laughing

#257: Re: Macs rally 206 project.. Test Day pictures Author: macj, Location: Essex PostPosted: Sun Apr 17, 2011 2:05 pm
    ----
PM done mate

#258: Re: Macs rally 206 project.. Test Day pictures Author: macj, Location: Essex PostPosted: Sun Jul 17, 2011 7:25 am
    ----
We now have an entry to the Hutton Kitchens Woodbridge Stage rally on the 24th September.

woodbridgestages.co.uk/

#259: Re: Macs rally 206 project.. Next rally booked Author: macj, Location: Essex PostPosted: Sun Jul 31, 2011 10:09 am
    ----
Nice update to the project. Yesterday (saturday) I had a successful meeting with CTM Performance engineering who have agreed a sponsorship package for Engine tuning in the form of:-

1. Gas flowed head with big valves and three angle valve seats, bronze quides and welding up the EGR port in the exhaust, volume match chambers.
2. full bottom end balance and fitting forged rods.
3. port matching both manifolds and modifying the taper on the inlet manifold.

In all a very nice deal so the engine is off to them this week and then it will be refitted and sent down to Wiltshire for a re-map ready for the Hutton Kitchens Stages rally in Septenber. Very Happy

#260: Re: Macs rally 206 project.. New engine deal Author: imjeeves, Location: Glasgow / Welling PostPosted: Sun Jul 31, 2011 11:00 am
    ----
Does he want to sponsor me as well?? Smile

Well done mate. We will need to get an event together some time!

#261: Re: Macs rally 206 project.. New engine deal Author: macj, Location: Essex PostPosted: Sun Jul 31, 2011 11:31 am
    ----
would be good to do an event together... how about the Dukeries next year?

Will let you know about the new engine and how it performs on the Hutton stages.... then point you in his direction.

#262: Re: Macs rally 206 project.. New engine deal Author: shell-vt, Location: durham PostPosted: Sun Jul 31, 2011 2:02 pm
    ----
good news ......

#263: Re: Macs rally 206 project.. New engine deal Author: Seabook PostPosted: Sun Jul 31, 2011 2:03 pm
    ----
nice one macj.

you still running std cam?

#264: Re: Macs rally 206 project.. New engine deal Author: Edward, Location: In the garage PostPosted: Sun Jul 31, 2011 2:06 pm
    ----
Sounds good. Would this all justify some longer duration cams?

#265: Re: Macs rally 206 project.. New engine deal Author: macj, Location: Essex PostPosted: Sun Jul 31, 2011 2:44 pm
    ----
Ed.... in order to keep the torgue figures and the power curve in the lower part of the rev range, the tuner thinks we should keep the current stock profiles as aparently they are pretty close to the 230 duration he would be using anyway..... good news for me

#266: Re: Macs rally 206 project.. New engine deal Author: macj, Location: Essex PostPosted: Mon Aug 01, 2011 12:30 pm
    ----
Fitted the rally computor today.... got a plug for the gearbox sensor.... wired it in..... nothing..... checked the three wires and got earth and signal the wrong way round..... so I guess I fried the sensor.
The crono is working fine but it wont calibrate or register any distance.

Think of your worst line of foul language and insert here Crying or Very sad

 

 

#267: Re: Macs rally 206 project.. New engine deal Author: imjeeves, Location: Glasgow / Welling PostPosted: Mon Aug 01, 2011 1:35 pm
    ----
Oops damn wiring!! Yeh Dukeries sounds good mate hopefully can have a 180 that wont blow up by that point haha 3 so far this year

#268: Re: Macs rally 206 project.. New engine deal Author: macj, Location: Essex PostPosted: Tue Aug 02, 2011 12:39 pm
    ----
Anyone got a spare speed sensor for sale.....?

#269: Re: Macs rally 206 project.. New engine deal Author: macj, Location: Essex PostPosted: Fri Aug 05, 2011 5:27 am
    ----
Quick update..... The old engine is on its way to the machine shop.

 


This engine has been used on various events and was bog standard except the T/B conversion which produced 183.2HP and an increase in torque

 


This has proved to be very reliable but has suffered from a lack of bottom end puff in hairpins and tight corners. The idea now is to take the engine to the next phase and add some internal mods.
1. big valve head
2. Forged steel "H" section rods
3 mild knife edging to crank
4. full balance.

All this is happening over the next couple of weeks and then the engine will come back to be re-fitted and RR tuning.
Progress will be posted

#270: Re: Macs rally 206 project.. New engine deal Author: Seabook PostPosted: Fri Aug 05, 2011 5:41 am
    ----
nice one macj.

so bascially a TB gti can blow away stock 180gti easily Laughing

#271: Re: Macs rally 206 project.. New engine deal Author: macj, Location: Essex PostPosted: Fri Aug 05, 2011 5:47 am
    ----
Its comparable.... bear in mind I have less weight, better brakes and a slight advantage in experience. But after FCS for example then ... yes it is quicker. The 180 has always been a problem because of the VVT. But its not impossible.

#272: Re: Macs rally 206 project.. New engine deal Author: Edward, Location: In the garage PostPosted: Fri Aug 05, 2011 5:56 am
    ----
Are those 70mm trumpets? Will that air filter back plate fit alongside a standard PAS pump? I want one of them for mine. It might fit but I'm not 100% sure. Would youi be able to do me a favour and measure the distance from side of TB to the edge of the back plate?

Will the bigger valves not mean the torque peak is moved higher up the rev range?

#273: Re: Macs rally 206 project.. New engine deal Author: Seabook PostPosted: Fri Aug 05, 2011 5:57 am
    ----
no plan to get some HC piston too? or it is a waste of money?

#274: Re: Macs rally 206 project.. New engine deal Author: macj, Location: Essex PostPosted: Mon Aug 15, 2011 11:08 am
    ----
Ok, Update on progress so far. The old engine is stripped and was ready for a rebuild apparently, Charlie says I have thrashed the granny out of it and it shows in the bearing metal Embarassed
The next issue was the forged rods. The box says "206 2.0 litre" but the measurements say they are 1600 rods. I will need to confirm this as the only difference in the measurements are the small end bearing, 18mm on these rods and the 2.0 litre has 21mm. The other issue was removing the wrist pin from the pistons...... they are pressed and Charlie was sure the pistons would be damaged.
I have made a few phone calls and now have a set of Wossner forged rods and pistons on the way, however they are the higher compression ratio which is not really what I wanted. The idea was to get more torgue in the lower rev range and the higher CR may be a problem here.
The head is in the process of being worked so we should start to see more progress soon.... Refit, run in for 10 minutes and then off for a re-map and another power graph for you lot Rolling Eyes

#275: Re: Macs rally 206 project.. New engine deal Author: furryhobnob, Location: Nuneaton PostPosted: Mon Aug 15, 2011 11:10 am
    ----
Sounds good mate, what bhp you hoping for?

#276: Re: Macs rally 206 project.. New engine deal Author: macj, Location: Essex PostPosted: Mon Aug 15, 2011 11:58 am
    ----
I have 183 HP at present with 167 ft/lb of torgue, The ideal scenario for me would be 180 odd HP at 6500rpm with 120 ft/lb of torgue at 1500rpm Laughing

#277: Re: Macs rally 206 project.. New engine deal Author: Edward, Location: In the garage PostPosted: Mon Aug 15, 2011 12:33 pm
    ----
I thought all pistons were scrap once the gudgeon pin had been removed.

#278: Re: Macs rally 206 project.. New engine deal Author: macj, Location: Essex PostPosted: Mon Aug 15, 2011 1:08 pm
    ----
Edward wrote:
I thought all pistons were scrap once the gudgeon pin had been removed.

Only non-floaters aparently.... I will settle for the Wossners and see if its possible to lower the CR with a bit of machining

#279: Re: Macs rally 206 project.. New engine deal Author: Seabook PostPosted: Mon Aug 15, 2011 1:29 pm
    ----
why would HC piston reduce low end torque?

#280: Re: Macs rally 206 project.. New engine deal Author: Seabook PostPosted: Mon Aug 15, 2011 1:30 pm
    ----
macj wrote:
Edward wrote:
I thought all pistons were scrap once the gudgeon pin had been removed.

Only non-floaters aparently.... I will settle for the Wossners and see if its possible to lower the CR with a bit of machining

decompression plate?

buget turbo tuner first choices Cool

#281: Re: Macs rally 206 project.. New engine deal Author: macj, Location: Essex PostPosted: Mon Aug 15, 2011 1:49 pm
    ----
Seabook wrote:
macj wrote:
Edward wrote:
I thought all pistons were scrap once the gudgeon pin had been removed.

Only non-floaters aparently.... I will settle for the Wossners and see if its possible to lower the CR with a bit of machining

decompression plate?

buget turbo tuner first choices Cool

High fuel loads on full throttle openings at low rpm = knock with higher CR

As there is no knock sensor and the fuelling map has to be perfect it is not as easy to get good torque figures low down

Last edited by macj on Mon Aug 15, 2011 3:14 pm; edited 1 time in total

#282: Re: Macs rally 206 project.. New engine deal Author: Edward, Location: In the garage PostPosted: Mon Aug 15, 2011 2:09 pm
    ----
What would it take to fit the original knock sensor? Can the ECU detect knock?

#283: Re: Macs rally 206 project.. New engine deal Author: macj, Location: Essex PostPosted: Mon Aug 15, 2011 2:45 pm
    ----
Edward wrote:
What would it take to fit the original knock sensor? Can the ECU detect knock?

Yes it can be run with a knock sensor but it is better to run without in this application, The knock is detected during mapping with a stethescope

#284: Re: Macs rally 206 project.. New engine deal Author: Seabook PostPosted: Mon Aug 15, 2011 3:12 pm
    ----
macj wrote:
Seabook wrote:
macj wrote:
Edward wrote:
I thought all pistons were scrap once the gudgeon pin had been removed.

Only non-floaters aparently.... I will settle for the Wossners and see if its possible to lower the CR with a bit of machining

decompression plate?

buget turbo tuner first choices Cool

High fuel loads on full throttle openings at low rpm = knock with higher CR

As there is no knock sensor and the fulling map has to be perfect it is not as easy to get good torque figures low down

Razz

always learn something new everyday

#285: Re: Macs rally 206 project.. New engine deal Author: macj, Location: Essex PostPosted: Tue Aug 16, 2011 3:44 pm
    ----
I think we should all have an educated guess on what you all think the final power/torque figures will be after these modifications

1. big valve head ported and chamber matched, welded up EGR port.
2. re-tapered inlet manifold to better match the 45mm T/B`s
3. mild knife edged crank with full bottom end balance
4. forged rods and H/C forged pistons (12.5:1) with ARP bolts
5. competition head gasket

What are your thoughts Question

#286: Re: Macs rally 206 project.. New engine deal Author: Seabook PostPosted: Tue Aug 16, 2011 4:45 pm
    ----
provided you got 183 HP and 167 ft/lb before the headwork and piston.

i take you will have around 20% gain;

so about 220bhp and 200 ft/lb torque.

standard longman gti hit 190 bhp and 170 ft/lb with standard valve and 40mm ITB; with larger valves and higher compression surely can pass 200 very easy.

#287: Re: Macs rally 206 project.. New engine deal Author: Schumi, Location: Istanbul / Turkey PostPosted: Wed Aug 17, 2011 9:12 am
    ----
Put methanol injection on your car if you worry about knock with higher compression ratio. But if it is really a race car why you are worrying about engine. We are running 14.5:1 CR on 206 GTI (again 14.5) and it is daily use car. After 1 year we didnt have any problem with them. Even knock. Just a good tuner will listen special knock kit when mapping. And higher CR will give you more low end torque. Not loss. It is everything about tuning.

#288: Re: Macs rally 206 project.. New engine deal Author: Seabook PostPosted: Wed Aug 17, 2011 9:59 am
    ----
Schumi wrote:
Put methanol injection on your car if you worry about knock with higher compression ratio. But if it is really a race car why you are worrying about engine. We are running 14.5:1 CR on 206 GTI (again 14.5) and it is daily use car. After 1 year we didnt have any problem with them. Even knock. Just a good tuner will listen special knock kit when mapping. And higher CR will give you more low end torque. Not loss. It is everything about tuning.

that's illegal in UK i believe

#289: Re: Macs rally 206 project.. Guess the HP poll Author: macj, Location: Essex PostPosted: Wed Aug 17, 2011 11:50 am
    ----
nice idea Schumi... but we have to provide a fuel sample which must only contain "pump" fuel...... but I like your thinking Cool

#290: Re: Macs rally 206 project.. Guess the HP poll Author: Seabook PostPosted: Wed Aug 17, 2011 12:59 pm
    ----
macj wrote:
nice idea Schumi... but we have to provide a fuel sample which must only contain "pump" fuel...... but I like your thinking Cool

how about octane booster?

allowed or not? Razz

#291: Re: Macs rally 206 project.. Guess the HP poll Author: macj, Location: Essex PostPosted: Wed Aug 17, 2011 1:01 pm
    ----
Seabook wrote:
macj wrote:
nice idea Schumi... but we have to provide a fuel sample which must only contain "pump" fuel...... but I like your thinking Cool

how about octane booster?

allowed or not? Razz

not if it takes it over pump fuel... Shell Optimax, or whatever its called now is all thats permitted

#292: Re: Macs rally 206 project.. Guess the HP poll Author: Seabook PostPosted: Wed Aug 17, 2011 1:54 pm
    ----
it's a shame that BP discontious their BP Ultimate 102 petrol few years ago....

#293: Re: Macs rally 206 project.. Guess the HP poll Author: Schumi, Location: Istanbul / Turkey PostPosted: Wed Aug 17, 2011 2:45 pm
    ----
Oke. If meth not allowed in rules how about pure water ?

#294: Re: Macs rally 206 project.. Guess the HP poll Author: macj, Location: Essex PostPosted: Thu Aug 18, 2011 7:25 am
    ----
water injection is permitted.... not what I want to be doing though TBH

#295: Re: Macs rally 206 project.. New engine deal Author: Edward, Location: In the garage PostPosted: Thu Aug 18, 2011 11:45 am
    ----
Seabook wrote:

so about 220bhp and 200 ft/lb torque.

standard longman gti hit 190 bhp and 170 ft/lb with standard valve and 40mm ITB; with larger valves and higher compression surely can pass 200 very easy.

220bhp on standard cams? Increased compression and bigger valves won't let significantly more air into the engine.
BHP is a measure of the rate of work an engine can do. The best way of increasing this is simply to fit longer duration cams which allow the engine to rev higher (so it does more work). They are key to a higher BHP figure.

100lb ft / litre is virtually unheard of on a N/A engine.

The Longman engines also had an uprated inlet cam.

#296: Re: Macs rally 206 project.. New engine deal Author: Seabook PostPosted: Thu Aug 18, 2011 12:25 pm
    ----
Edward wrote:
Seabook wrote:

so about 220bhp and 200 ft/lb torque.

standard longman gti hit 190 bhp and 170 ft/lb with standard valve and 40mm ITB; with larger valves and higher compression surely can pass 200 very easy.

220bhp on standard cams? Increased compression and bigger valves won't let significantly more air into the engine.
BHP is a measure of the rate of work an engine can do. The best way of increasing this is simply to fit longer duration cams which allow the engine to rev higher (so it does more work). They are key to a higher BHP figure.

100lb ft / litre is virtually unheard of on a N/A engine.

The Longman engines also had an uprated inlet cam.

just did a bit of homework you are right Razz

so what's you guess then? Cool

#297: Re: Macs rally 206 project.. Guess the HP poll Author: macj, Location: Essex PostPosted: Thu Aug 18, 2011 12:51 pm
    ----
I am expecting 190 odd hp but the most important thing is the torque. I am hoping to get 175- 180ft/lb with a lot of it low down the rev range where I need it

#298: Re: Macs rally 206 project.. Guess the HP poll Author: Seabook PostPosted: Fri Aug 19, 2011 2:43 pm
    ----
when will your new engine be ready?

#299: Re: Macs rally 206 project.. Guess the HP poll Author: macj, Location: Essex PostPosted: Sat Aug 20, 2011 6:12 am
    ----
Seabook wrote:
when will your new engine be ready?

I took the rods and pistons over today (sat) so I guess it will be another week till its ready to re-fit

 

Last edited by macj on Sun Aug 21, 2011 6:50 am; edited 1 time in total

#300: Re: Macs rally 206 project.. Guess the HP poll Author: Seabook PostPosted: Sat Aug 20, 2011 11:23 am
    ----
macj wrote:
Seabook wrote:
when will your new engine be ready?

I took the rods and pistons over today (sat) so I guess it will be another week till its ready to re-fit

so still got few weeks time before the next event

#301: Re: Macs rally 206 project.. Guess the HP poll Author: macj, Location: Essex PostPosted: Sun Aug 21, 2011 6:52 am
    ----
Yes... the next rally is on 24th September at Woodbridge airfield, sadly because it ministry land its closed to spectators.... but I might try to sneak an in-car cam in there Wink

#302: Re: Macs rally 206 project.. Guess the HP poll Author: Mr_Cellexe, Location: Hertfordshire PostPosted: Sun Aug 21, 2011 1:34 pm
    ----
MOD you say? OOo...some of us are lucky enough to have access Wink

tbf, knowing these places you could get a camcorder in there easy enough. besides, anything they dont want you to see will be hidden Wink

#303: Re: Macs rally 206 project.. Guess the HP poll Author: macj, Location: Essex PostPosted: Mon Aug 22, 2011 11:00 am
    ----
Mr_Cellexe wrote:
MOD you say? OOo...some of us are lucky enough to have access Wink

tbf, knowing these places you could get a camcorder in there easy enough. besides, anything they dont want you to see will be hidden Wink

Pop along if you have the time.... would be good especially if you are good with a camera Wink

#304: Re: Macs rally 206 project.. New engine spec Author: macj, Location: Essex PostPosted: Fri Aug 26, 2011 10:25 am
    ----
The new engine is finally finished with a few alterations to the original plan.
1. Gas flowed head with 5 angle valve seats, uprated valve springs and welded up EGR port.
2 Port matched manifold with modifications to fit the 45mm T/B`s and improve air velocity.
3. Forged "H" section steel conrods and HC forged Wossner 12.5:1CR pistons.
4.Polished crankshaft and lightened flywheel all fully balanced.
5. Heavy duty race spec bearings.
6. Uprated oil pump.

The engine was dummy built to check the CR and it sits nicely at 12.2:1. The whole engine is now just over a full rally spec and the head has been opened up considerably with full knife edging in the ports. and Charlie from CTM Performance Engineering who has done all the work thinks it will be a monster engine.
As for the power figures, he has made a prediction...... but I cant tell you what that is or it will spoil the surprise when it comes off the rollers Twisted Evil

You still have time to get your quesses in before the RR session Wink

#305: Re: Macs rally 206 project.. New engine spec Author: Seabook PostPosted: Fri Aug 26, 2011 10:33 am
    ----
i am optimistic as always; still think it can hit at least 210bhp; if not 220.

can't coment on torque as i don't know how petrol engine work Laughing

can't

Last edited by Seabook on Fri Aug 26, 2011 10:39 am; edited 1 time in total

#306: Re: Macs rally 206 project.. New engine spec Author: macj, Location: Essex PostPosted: Fri Aug 26, 2011 10:35 am
    ----
As you have had a guess I will PM you with the prediction. Sworn to secrecy OK Wink

#307: Re: Macs rally 206 project.. New engine spec Author: Seabook PostPosted: Fri Aug 26, 2011 10:37 am
    ----
macj wrote:
As you have had a guess I will PM you with the prediction. Sworn to secrecy OK Wink
Nom Nom Droolage!

any pics btw?

#308: Re: Macs rally 206 project.. New engine spec Author: macj, Location: Essex PostPosted: Fri Aug 26, 2011 10:44 am
    ----
I will post up pictures tomorrow when I get it back to the workshop Cool

The new figure for the rev limiter has been raised from 7200rpm to 7800rpm soft limiter and 8000 hard limiter..... thats scary stuff Shocked

#309: Re: Macs rally 206 project.. New engine spec Author: Schumi, Location: Istanbul / Turkey PostPosted: Fri Aug 26, 2011 5:59 pm
    ----
macj wrote:
5. Heavy duty race spec bearings.
6. Uprated oil pump.

Can you give any detail or brand for that? And is your pistons 2 ring ?

And my guess about RR. If you still in standart cams i think 205 hp with a good cam you will see 225 hp Smile

#310: Re: Macs rally 206 project.. New engine spec Author: macj, Location: Essex PostPosted: Sat Aug 27, 2011 6:15 am
    ----
Schumi wrote:
macj wrote:
5. Heavy duty race spec bearings.
6. Uprated oil pump.

Can you give any detail or brand for that? And is your pistons 2 ring ?

And my guess about RR. If you still in standart cams i think 205 hp with a good cam you will see 225 hp Smile

The end shells are made by Mahle but ACL are the same quality
The pistons are 3 ring

 


The oil pump has an uprated relief spring fitted which is available through CTM Performance Engineering

#311: Re: Macs rally 206 project.. New engine spec & Pictures Author: macj, Location: Essex PostPosted: Sat Aug 27, 2011 8:32 am
    ----
Pictures...... as you can see after Edwards comments on welding heads.... the EGR just remains blanked off

 

 

 

 

Last edited by macj on Sat Aug 27, 2011 8:36 am; edited 1 time in total

#312: Re: Macs rally 206 project.. New engine spec & Pictures Author: furryhobnob, Location: Nuneaton PostPosted: Sat Aug 27, 2011 8:35 am
    ----
Looks awesome mac

#313: Re: Macs rally 206 project.. New engine spec & Pictures Author: Abzynthe PostPosted: Sat Aug 27, 2011 8:36 am
    ----
really tastey looking Very Happy

Thumbs Up

#314: Re: Macs rally 206 project.. New engine spec & Pictures Author: macj, Location: Essex PostPosted: Sat Aug 27, 2011 8:40 am
    ----
The attention to detail is what makes all the other "would be" tuners look like ameteurs. He has even changed the manifold to T/B studs as he felt they were not long enough.

#315: Re: Macs rally 206 project.. New engine spec & Pictures Author: Edward, Location: In the garage PostPosted: Sat Aug 27, 2011 11:58 am
    ----
Has the block been painted? I always wonder if shot blasting an engine prior to strip down would finish it off like new.

Even the bottom pulley looks nice. Bolts look new too. I want a new pulley as there is a bit of corrosion on mine. £55 for a new one...

Is your rear rocker cover breather connected to anything? I see the later EW engines with the tall rocker covers have a breather on the inlet cam cover too. Any rally or touring car EW engine seem to have a breather on the front cover. Do you think having one would be an advantage?

#316: Re: Macs rally 206 project.. New engine spec & Pictures Author: macj, Location: Essex PostPosted: Sat Aug 27, 2011 12:10 pm
    ----
Edward wrote:
Has the block been painted? I always wonder if shot blasting an engine prior to strip down would finish it off like new.

Even the bottom pulley looks nice. Bolts look new too. I want a new pulley as there is a bit of corrosion on mine. £55 for a new one...

Is your rear rocker cover breather connected to anything? I see the later EW engines with the tall rocker covers have a breather on the inlet cam cover too. Any rally or touring car EW engine seem to have a breather on the front cover. Do you think having one would be an advantage?

Yes.... the block got painted. I have to say the whole thing impresses me. Charlie has a good engine builder. He has replace everything that needed doing. In the bag of bits that came back with the engine are some nice surprises.
A huge quantity of bolts
The old tappet buckets
The old springs
The old bottom end shells
The old pistons and rods
Old gaskets

I am not listing everything but suffice to say there is a lot of stuff.
The breather is to be connected to a catch tank. Small piece of tubing and a filter on the tank. I have had the end of the original breather tube covered to see what comes out and I have to say the old engine was not a big breather. The new one will need to breath me thinks.

Fancy a poke at the end HP figure as much as I know you dont like to "label" an engine Wink

#317: Re: Macs rally 206 project.. New engine spec & Pictures Author: Seabook PostPosted: Sat Aug 27, 2011 12:42 pm
    ----
looks very nice Nom Nom Droolage! Nom Nom Droolage! Nom Nom Droolage!

#318: Re: Macs rally 206 project.. New engine spec & Pictures Author: shell-vt, Location: durham PostPosted: Wed Aug 31, 2011 12:53 pm
    ----
very nice ,,,,,,,

#319: Re: Macs rally 206 project.. New engine spec & Pictures Author: macj, Location: Essex PostPosted: Wed Aug 31, 2011 1:12 pm
    ----
Engine is back in car tonight.... SAE 30 to run it in for a couple of hours and then miller oil

The only issue is what grade to use.... I am swayed toward CFS 5W/40

I will get some pictures up tomorrow of it fitted back in and see if I can scrounge a digital camcorder to capture the fire up Smile

#320: Re: Macs rally 206 project.. New engine spec & Pictures Author: Seabook PostPosted: Wed Aug 31, 2011 1:18 pm
    ----
macj wrote:
Engine is back in car tonight.... SAE 30 to run it in for a couple of hours and then miller oil

The only issue is what grade to use.... I am swayed toward CFS 5W/40

I will get some pictures up tomorrow of it fitted back in and see if I can scrounge a digital camcorder to capture the fire up Smile

did the engine builder not got any suggestion for the oil?

did you got trade discount on miller oil? Razz

#321: Re: Macs rally 206 project.. New engine spec & Pictures Author: macj, Location: Essex PostPosted: Wed Aug 31, 2011 1:21 pm
    ----
Seabook wrote:
macj wrote:
Engine is back in car tonight.... SAE 30 to run it in for a couple of hours and then miller oil

The only issue is what grade to use.... I am swayed toward CFS 5W/40

I will get some pictures up tomorrow of it fitted back in and see if I can scrounge a digital camcorder to capture the fire up Smile

did the engine builder not got any suggestion for the oil?

did you got trade discount on miller oil? Razz

He suggested Valvoline VR1

#322: Re: Macs rally 206 project.. New engine spec & Pictures Author: 00budham00, Location: Ips PostPosted: Wed Aug 31, 2011 1:43 pm
    ----
rawwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwhhhhh power

#323: Re: Macs rally 206 project.. New engine spec & Pictures Author: Seabook PostPosted: Wed Aug 31, 2011 2:04 pm
    ----
macj wrote:
Seabook wrote:
macj wrote:
Engine is back in car tonight.... SAE 30 to run it in for a couple of hours and then miller oil

The only issue is what grade to use.... I am swayed toward CFS 5W/40

I will get some pictures up tomorrow of it fitted back in and see if I can scrounge a digital camcorder to capture the fire up Smile

did the engine builder not got any suggestion for the oil?

did you got trade discount on miller oil? Razz

He suggested Valvoline VR1

don't know much about VR1, but they got 10w30 and 20w50 oil.

i presume he mean the 10w30 oil.

see this:

www.bobistheoilguy.com...er=1452700

base on additive all racing oil are pretty much similar; higher does of ZDDP (>1000ppm; if you have cat then beware.....) and depends on brands some will have moly (redline, royalpurple, mobil) as well; generally lower level of detergent means more frequence oil change; also reduce the chances of detonation.

however; as far as i remember, VR1 wasn't truely synthetic oil, it is mainly group 3 base oil; moreover, the ZDDP level was not amazing high compare to the others.

better to get something better. i know miller CFS is quite commonly used in UK and in US people tends to use redline, amsoil or royal purple; those are truely synthetic oil Razz

just my little though really.

#324: Re: Macs rally 206 project.. New engine spec & Pictures Author: macj, Location: Essex PostPosted: Wed Aug 31, 2011 2:36 pm
    ----
That is why my head is with Miller Oils CFS 5W/40

#325: Re: Macs rally 206 project.. New engine spec & Pictures Author: Seabook PostPosted: Wed Aug 31, 2011 2:42 pm
    ----
if you are worried you can run oil analysis of the new oil (VOA) and used oil after each oil drain (UOA) to monitor the health of the engine.

#326: Re: Macs rally 206 project.. New engine spec & Pictures Author: macj, Location: Essex PostPosted: Wed Aug 31, 2011 3:02 pm
    ----
I need a good chemist for that Wink Wink

#327: Re: Macs rally 206 project.. New engine spec Author: Schumi, Location: Istanbul / Turkey PostPosted: Thu Sep 01, 2011 9:22 am
    ----
macj wrote:
Schumi wrote:
macj wrote:
5. Heavy duty race spec bearings.
6. Uprated oil pump.

Can you give any detail or brand for that? And is your pistons 2 ring ?

And my guess about RR. If you still in standart cams i think 205 hp with a good cam you will see 225 hp Smile

The end shells are made by Mahle but ACL are the same quality
The pistons are 3 ring

 


The oil pump has an uprated relief spring fitted which is available through CTM Performance Engineering

Is this pistons in picture are you using ? This is why i did ask how many rings in your piston. That 9190DA is for 206 GTI180. As you know GTI and GTI180 using same engine block. And using same bore x stroke dimension used in both engine. But EW10J4S using different head from EW12 engine. I know as you know that but i'm not sure are you know cylinder dom displacement on head is totaly different. When you use Wössner 12.5 CR piston for EW10J4S (gti180) in EW10J4 (gti) you are getting nearly 14.6:1 compression ratio. That is huge ratio even for N/A engine. Knocking and detonation is on the door with bad fuel. I think you will need reconsider about water spray.

Good luck with your new engine. Is looking good.

#328: Re: Macs rally 206 project.. New engine spec Author: macj, Location: Essex PostPosted: Thu Sep 01, 2011 12:10 pm
    ----
Schumi wrote:
macj wrote:
Schumi wrote:
macj wrote:
5. Heavy duty race spec bearings.
6. Uprated oil pump.

Can you give any detail or brand for that? And is your pistons 2 ring ?

And my guess about RR. If you still in standart cams i think 205 hp with a good cam you will see 225 hp Smile

The end shells are made by Mahle but ACL are the same quality
The pistons are 3 ring

 




The oil pump has an uprated relief spring fitted which is available through CTM Performance Engineering

Is this pistons in picture are you using ? This is why i did ask how many rings in your piston. That 9190DA is for 206 GTI180. As you know GTI and GTI180 using same engine block. And using same bore x stroke dimension used in both engine. But EW10J4S using different head from EW12 engine. I know as you know that but i'm not sure are you know cylinder dom displacement on head is totaly different. When you use Wössner 12.5 CR piston for EW10J4S (gti180) in EW10J4 (gti) you are getting nearly 14.6:1 compression ratio. That is huge ratio even for N/A engine. Knocking and detonation is on the door with bad fuel. I think you will need reconsider about water spray.

Good luck with your new engine. Is looking good.

We did a dummy build and got a CR of 12.2:1.... so we should be ok Wink

#329: Re: Macs rally 206 project.. New engine spec & Pictures Author: macj, Location: Essex PostPosted: Thu Sep 01, 2011 12:18 pm
    ----
OK.... new engine is fitted and running nicely

 

 

 


I ran it in on the ramp for 2 hours using an SAE30 mineral oil then dumped it hot and changed the filter. It is now running on Millers CFS 5W/40 fully synthetic race oil. It is very noticeable that the engine is a lot smoother after the balance. On the road the slightest throttle brings on the predictable "pinking" due to the increased CR but that will map out on the rollers. The temperature is nice and stable with the fan dealing with the extra heat.
Bring on the rollers Thumbs Up

#330: Re: Macs rally 206 project.. New engine fitted with Pictures Author: Seabook PostPosted: Thu Sep 01, 2011 12:41 pm
    ----
i like that CTM decal Laughing

#331: Re: Macs rally 206 project.. New engine fitted with Pictures Author: macj, Location: Essex PostPosted: Thu Sep 01, 2011 12:48 pm
    ----
Seabook wrote:
i like that CTM decal Laughing

Always keep a sponsor happy Wink

#332: Re: Macs rally 206 project.. New engine spec & Pictures Author: Seabook PostPosted: Thu Sep 01, 2011 12:49 pm
    ----
macj wrote:
I need a good chemist for that Wink Wink

think miller also provide the oil analysis; could phone them up and ask for sponsor too Laughing

other than that; ALcontrol Robertson in north wales do that too, about 18 quid each i remeber

#333: Re: Macs rally 206 project.. New engine fitted with Pictures Author: Seabook PostPosted: Thu Sep 01, 2011 12:53 pm
    ----
macj wrote:
Seabook wrote:
i like that CTM decal Laughing

Always keep a sponsor happy Wink

did you manage to put some rally engine mount in too?

#334: Re: Macs rally 206 project.. New engine fitted with Pictures Author: macj, Location: Essex PostPosted: Thu Sep 01, 2011 12:56 pm
    ----
Seabook wrote:
macj wrote:
Seabook wrote:
i like that CTM decal Laughing

Always keep a sponsor happy Wink

did you manage to put some rally engine mount in too?

I have the Vibra Technics mounts.... just waiting on the gearbox one now

#335: Re: Macs rally 206 project.. New engine fitted with Pictures Author: Seabook PostPosted: Thu Sep 01, 2011 1:08 pm
    ----
you do the engine remap tomorrow?

i don't think i can sleep tonight Laughing

#336: Re: Macs rally 206 project.. New engine fitted with Pictures Author: macj, Location: Essex PostPosted: Thu Sep 01, 2011 1:10 pm
    ----
not tomorrow.... I have to take it to Wiltshire.... probably next week

#337: Re: Macs rally 206 project.. New engine fitted with Pictures Author: Seabook PostPosted: Thu Sep 01, 2011 1:31 pm
    ----
macj wrote:
not tomorrow.... I have to take it to Wiltshire.... probably next week

Razz

#338: Re: Macs rally 206 project.. New engine fitted with Pictures Author: macj, Location: Essex PostPosted: Sat Sep 03, 2011 6:02 am
    ----
Car is booked on the rollers at Mtech Automotive in Wiltshire for Friday 9th September at 12 noon to be re-mapped. Fingers crossed everything goes well and not bang Shocked

#339: Re: Macs rally 206 project.. New engine fitted with Pictures Author: D4NTP, Location: Not Leeds or its surrounding areas! PostPosted: Sat Sep 03, 2011 6:11 am
    ----
I'd love that engine in the little orange shed.....Bit of a waste though.

As for the oil, shouldn't you be running something like 10w60 race oil?

#340: Re: Macs rally 206 project.. New engine fitted with Pictures Author: macj, Location: Essex PostPosted: Sat Sep 03, 2011 6:37 am
    ----
D4NTP wrote:
I'd love that engine in the little orange shed.....Bit of a waste though.

As for the oil, shouldn't you be running something like 10w60 race oil?

The 5W/40 is recommended for hydraulic lifters and should be fine.... Its Miller oil as well Wink

#341: Re: Macs rally 206 project.. New engine fitted with Pictures Author: Seabook PostPosted: Sat Sep 03, 2011 7:00 am
    ----
D4NTP wrote:
I'd love that engine in the little orange shed.....Bit of a waste though.

As for the oil, shouldn't you be running something like 10w60 race oil?

all 10w60 oil sheared like s***

#342: Re: Macs rally 206 project.. New engine fitted with Pictures Author: macj, Location: Essex PostPosted: Mon Sep 05, 2011 8:29 am
    ----
I just found this "before video" of the car after first mapping session at Mtech in 2009.

www.youtube.com/watch?v=C6lfJchZYLg

#343: Re: Macs rally 206 project.. New engine Dyno results Author: macj, Location: Essex PostPosted: Fri Sep 09, 2011 11:04 am
    ----
Heres the first mapping results..... engine is as tight as hell. The idea is to get the torque figures right and the power should follow. Here is the graph after mapping. First run 190 odd HP, second run without alteration to mapping just under 200HP and the next run produced a figure of 205HP. It seems the little engine has some more to give yet. So its been left for now with the timing backed off a fraction to stop any chance of detonation and I will do a rally with it to loosen things up and we will have another mapping session to tweak it up after that.

FEAST YOUR EYES..... THIS IS ON STANDARD CAMS Laughing

 

#344: Re: Macs rally 206 project.. New engine Dyno results Author: Dillon, Location: Kent PostPosted: Fri Sep 09, 2011 11:07 am
    ----
Very Happy Thumbs Up Decent gain that.

#345: Re: Macs rally 206 project.. New engine spec Author: Schumi, Location: Istanbul / Turkey PostPosted: Fri Sep 09, 2011 12:56 pm
    ----
Schumi wrote:
macj wrote:
5. Heavy duty race spec bearings.
6. Uprated oil pump.

Can you give any detail or brand for that? And is your pistons 2 ring ?

And my guess about RR. If you still in standart cams i think 205 hp with a good cam you will see 225 hp Smile

I think I'm winner about hp guess competition. Smile

#346: Re: Macs rally 206 project.. New engine spec Author: Seabook PostPosted: Fri Sep 09, 2011 12:59 pm
    ----
Schumi wrote:
Schumi wrote:
macj wrote:
5. Heavy duty race spec bearings.
6. Uprated oil pump.

Can you give any detail or brand for that? And is your pistons 2 ring ?

And my guess about RR. If you still in standart cams i think 205 hp with a good cam you will see 225 hp Smile

I think I'm winner about hp guess competition. Smile

macj wrote:
I will do a rally with it to loosen things up and we will have another mapping session to tweak it up after that.

second round is coming Evil or Very Mad Evil or Very Mad Evil or Very Mad Evil or Very Mad

#347: Re: Macs rally 206 project.. New engine Dyno results Author: macj, Location: Essex PostPosted: Fri Sep 09, 2011 1:00 pm
    ----
You were spot on..... but she has more to give if she frees up a bit more..... without letting go Shocked

#348: Re: Macs rally 206 project.. New engine Dyno results Author: Schumi, Location: Istanbul / Turkey PostPosted: Fri Sep 09, 2011 1:07 pm
    ----
Which fuel are you using. And do you know what is your advance on %100 load near redline ?
Last edited by Schumi on Fri Sep 09, 2011 1:07 pm; edited 1 time in total

#349: Re: Macs rally 206 project.. New engine Dyno results Author: Seabook PostPosted: Fri Sep 09, 2011 1:07 pm
    ----
macj wrote:
You were spot on..... but she has more to give if she frees up a bit more..... without letting go Shocked

so is that mean the engine is still in his break in period?

#350: Re: Macs rally 206 project.. New engine Dyno results Author: macj, Location: Essex PostPosted: Fri Sep 09, 2011 1:19 pm
    ----
No information on fuel loads yet.... I think I have to get several issues sorted first before we map it harder.... I have run the engine on SAE30 mineral to bed it in and changed to synthetic for the rollers. I think it needs more time and a check over before it gets any more

#351: Re: Macs rally 206 project.. New engine Dyno results Author: Schumi, Location: Istanbul / Turkey PostPosted: Fri Sep 09, 2011 1:58 pm
    ----
I mean ignition advance on %100 load. Not fuel load.

#352: Re: Macs rally 206 project.. New engine Dyno results Author: macj, Location: Essex PostPosted: Fri Sep 09, 2011 2:28 pm
    ----
again I have no info on that .... I will get all this when I get my laptop plugged in tomorrow. I have to sort other things I am not 100% happy with first. Suffice to say I think it will produce more power at the top end but the torque figures are great.... I wanted more torque lower down the range and got it. There is about 185ft/lb on tap at present

#353: Re: Macs rally 206 project.. New engine Dyno results Author: D4NTP, Location: Not Leeds or its surrounding areas! PostPosted: Sat Sep 10, 2011 1:26 am
    ----
I don't think those figures do you/that engine justice. not that they should be higher, i just think the difference between your way and a bolt on turbo will be massive.....definately in favour of 'proper na tuning'.
And being really cheeky, what does the engine stand you at?

#354: Re: Macs rally 206 project.. New engine Dyno results Author: macj, Location: Essex PostPosted: Sat Sep 10, 2011 2:16 am
    ----
D4NTP wrote:
I don't think those figures do you/that engine justice. not that they should be higher, i just think the difference between your way and a bolt on turbo will be massive.....definately in favour of 'proper na tuning'.
And being really cheeky, what does the engine stand you at?

Bearing in mind I am still running standard cams I think this is a very good result... Matt has mapped it to get me the low down torque I was after and to get 185ft/lb od torque between 4-5000rpm is mega.
As far as cost is concerned I have spent a lot on development with this project, I have used 3 engines to get here and will still work on itmore to get it perfect.
With all that power and torque it would make a lovely fast road car if you wanted to trash the civic/clio boys..... it spins up in the first 3 gears when it hits 3500rpm and can be made to spin 4th with a late clutch dump which smokes them to 5500rpm. But I dont want to do that Laughing

I will talk to Charlie at CTM to see what he feels a cam will do to those figures and it is going back to the rollers for a re-check and tweak of the map when its loosened up..... and there's nothing like a tarmac rally to loosen things up Wink

#355: Re: Macs rally 206 project.. New engine Dyno results Author: macj, Location: Essex PostPosted: Sun Sep 11, 2011 11:18 am
    ----
Looks like the engine has loosened itself up..... I have a slight noise which has turned into a knock..... so the engione has to come back out and be stripped to check whats happening..... sadly it means I have to cancel the Woodbridge rally........ The latest development costs on this engine are a little over £2000 so its a big blow to the project Crying or Very sad

#356: Re: Macs rally 206 project.. New engine Dyno results Author: macj, Location: Essex PostPosted: Sun Sep 18, 2011 5:33 am
    ----
Big Update.... engine is alive and well..... will post up the reason for the rattle shortly....... You will all laugh

#357: Re: Macs rally 206 project.. ENGINE IS ALIVE AGAIN Author: EdCherry, Location: Wiltshire PostPosted: Sun Sep 18, 2011 8:19 am
    ----
Waiting...

#358: Re: Macs rally 206 project.. ENGINE IS ALIVE AGAIN Author: Seabook PostPosted: Sun Sep 18, 2011 8:26 am
    ----
he posted that already Laughing

#359: Re: Macs rally 206 project.. ENGINE IS ALIVE AGAIN Author: macj, Location: Essex PostPosted: Sun Sep 18, 2011 8:49 am
    ----
Bottom puley had been fitted with too long a bolt... they had bottomed out in the hub and left the pulley loose. As the fresh paint wore through the pulley became more loose.... Then started to eat the hub causing the rattle from the crank area. It was only when I took the sump guards off I found it.......

#360: Re: Macs rally 206 project.. ENGINE IS ALIVE AGAIN Author: briant, Location: Ireland PostPosted: Tue Oct 04, 2011 12:26 pm
    ----
Hi, would you mind telling me what lb's and free length springs you are using with the coilovers,
im running tarmac spec and most are recommending 225lb 10.5 free length but i personally think that would be too stiff
Cheers Brian

#361: Re: Macs rally 206 project.. ENGINE IS ALIVE AGAIN Author: macj, Location: Essex PostPosted: Wed Oct 05, 2011 11:11 am
    ----
I would have to take them off and measure them mate.... I left all that to Gaz when they made it all....you could try ringing and asking what they recommend though Wink

#362: Re: Macs rally 206 project.. ENGINE IS ALIVE AGAIN Author: Seabook PostPosted: Mon Oct 17, 2011 3:14 pm
    ----
macj wrote:
I would have to take them off and measure them mate.... I left all that to Gaz when they made it all....you could try ringing and asking what they recommend though Wink

there should be marking on the spring saying the internal diameter, free length and spring rate.

#363: Re: Macs rally 206 project.. ENGINE IS ALIVE AGAIN Author: macj, Location: Essex PostPosted: Wed Nov 09, 2011 8:08 am
    ----
Update.... Back on the rollers this coming weekend now the motor has freed up a bit.... lets hope she has more to give this time and I will be getting the fuel load figures and timing details for those that asked...
New signwriting is now done and we are nearly ready for the Snetterton rally

#364: Re: Macs rally 206 project.. ENGINE IS ALIVE AGAIN Author: macj, Location: Essex PostPosted: Sat Nov 12, 2011 10:21 am
    ----
Just got back from the RR session at Mtech Automotive. Another success as far as the driveability is concerned.

The torque curve is very flat across the rev range with peak torque of 190ft/lb between 3250 and 5500rpm which is immense.

Power is also up, I made the mistake of taking soft compound tyres which were on the car and they really mucked up the rollers. We originally mapped the car on 205/45/15 road tyres which produced a nice contact with the rollers. I had 195/50/15 softs on the car which sank too much in the rollers and overheated Embarassed

We recalibrated the rollers and ended up being able to get a base reading for reference...... Matt then started to re-map the fuel and timing to see what the engine would give us....... 4 power runs later and the final figure was up by 26HP

If my maths is correct we have a rally car with just a tad under 225HP Thumbs Up

We drove the car to and from the rollers in Wiltshire and it returned an impressive 22.6MPG average over aprox 250 mile round trip.... Never again mind.... we are deaf now Shocked

#365: Re: Macs rally 206 project.. ENGINE IS ALIVE AGAIN Author: EdCherry, Location: Wiltshire PostPosted: Sat Nov 12, 2011 12:58 pm
    ----
Bad idea taking tyres you going to use to a roller session! They eat tyres like there made out of butter.

Glad it went without a hitch though!

#366: Re: Macs rally 206 project.. ENGINE IS ALIVE AGAIN Author: Edward, Location: In the garage PostPosted: Sat Nov 12, 2011 3:16 pm
    ----
You sure you still have a two litre engine?

#367: Re: Macs rally 206 project.. ENGINE IS ALIVE AGAIN Author: macj, Location: Essex PostPosted: Sat Nov 12, 2011 4:57 pm
    ----
I bloody hope so Ed

#368: Re: Macs rally 206 project.. ENGINE IS ALIVE AGAIN Author: macj, Location: Essex PostPosted: Sat Nov 12, 2011 5:00 pm
    ----
EdCherry wrote:
Bad idea taking tyres you going to use to a roller session! They eat tyres like there made out of butter.

Glad it went without a hitch though!

Never even thought about it till I got in on the rollers and heard the noise.... Matt thought a diff bearing was gone from in the car..... but outside we could see it and smell it.

#369: Re: Macs rally 206 project.. ENGINE IS ALIVE AGAIN Author: Seabook PostPosted: Sat Nov 12, 2011 5:12 pm
    ----
now this is nice Very Happy

#370: Re: Macs rally 206 project.. Latest Dyno results Author: =ZiAn=, Location: Slovenia PostPosted: Mon Nov 14, 2011 8:53 am
    ----
Very nice results macj, could you also post the graph (I'm really interested to see the actual torque and power curves?

p.s. 258 Nm?!!! I'll just quote Edward: "You sure you still have a two litre engine?" Shocked Laughing

#371: Re: Macs rally 206 project.. Latest Dyno results Author: macj, Location: Essex PostPosted: Mon Nov 14, 2011 10:42 am
    ----
I will ask Matt if he kept the graph on the screen..... I didnt bother with it.
I have the first screen here and as you can see the torque figure is quite impressive, During the planning of this engine I was adamant that keeping standard cams would produce the best chance of good mid-range power and torque.


 


The important thing is to get maximum torque low down... that said it shows up here at 3500rpm and is useable through 5000rpm. The second session on the rollers has bought it down a little more and it begins at 3000rpm and is good through 5500rpm. There was not too much torque to be had but we gained 16HP on the 97ron fuel we were using and suspect that with 99ron Vpower we would see about 20-22hp over the last RR session.

#372: Re: Macs rally 206 project.. Latest Dyno results Author: macj, Location: Essex PostPosted: Fri Nov 18, 2011 1:46 pm
    ----
Update.... with Snetterton looming and possibly the last two stages in the dark, I decided to fit a lamp pod.... but not a clamp on one.
I got a ford focus pod cheap laying in the workshop so I decided to glass it into a bonnet.... heres the start of the project.....
 

 

 

 


Mikey2uk will take some pictures of the finished job I am sure Wink

#373: Re: Macs rally 206 project.. Lamp pod project Author: Harry, Location: Stafford PostPosted: Fri Nov 18, 2011 1:49 pm
    ----
Looks like something out of james bond Laughing

#374: Re: Macs rally 206 project.. Lamp pod project Author: macj, Location: Essex PostPosted: Fri Nov 18, 2011 1:54 pm
    ----
Would make a great induction scoop without the lamps

#375: Re: Macs rally 206 project.. Lamp pod project Author: Mikey2uk, Location: Stevenage PostPosted: Fri Nov 18, 2011 2:27 pm
    ----
Im sure I will be taking pictures of it on Sunday

#376: Re: Macs rally 206 project.. Lamp pod project Author: craigdmjv, Location: Wiltshire PostPosted: Sat Nov 19, 2011 11:04 am
    ----
put some cold air feeds into them aha

#377: Re: Macs rally 206 project.. Lamp pod project Author: macj, Location: Essex PostPosted: Mon Nov 21, 2011 2:42 pm
    ----
UPDATE
After a very foggy Snetterton we have the final results for you. The little peugeot had a great day after a few teething troubles. Have a look

www.mcsrallyresults.co...11TSS.html

There are a few big surprises Shocked

We had a breather pipe come adrift on stage 1 which filled the car with smoke and caused a trouser moment, Stage 3 we had a bad knock from the front end and after some investigation found the top engine mount had pulled out the chassis. As the engine didnt seem to be in any immediate hurry to fall out we carried on regardless and drove for a finish.
As soon as we get any pictures through we will post em up Cool

#378: Re: Macs rally 206 project.. Rally results Author: Mikey2uk, Location: Stevenage PostPosted: Mon Nov 21, 2011 2:53 pm
    ----
Im going through the pictures this week all 1345 of them and I get the best ones up when done.

Well done Mac was a great day out and a surprisingly cheap day out for those who supported you.

Will be at the next one

#379: Re: Macs rally 206 project.. Rally results Author: Mikey2uk, Location: Stevenage PostPosted: Mon Nov 21, 2011 3:24 pm
    ----
Some teaser pics
 

 

 

 

 

 


There are some more but i need to go through them.

#380: Re: Macs rally 206 project.. Rally results Author: macj, Location: Essex PostPosted: Mon Nov 21, 2011 3:38 pm
    ----
Did dillon get a sound clip on video of a fly-by.... I still havent heard this car yet

#381: Re: Macs rally 206 project.. Rally results Author: Mikey2uk, Location: Stevenage PostPosted: Mon Nov 21, 2011 3:40 pm
    ----
Yeah I think so he took a lot of video yesterday.

How was your journey back? The fog was so thick.

#382: Re: Macs rally 206 project.. Rally results Author: macj, Location: Essex PostPosted: Mon Nov 21, 2011 3:45 pm
    ----
It took 3hrs because of the fog and the engine mount getting worse.... its hanging off now Crying or Very sad

We have to Nag Dillon then for video clips... I am dying to see some

#383: Re: Macs rally 206 project.. Rally results Author: Mikey2uk, Location: Stevenage PostPosted: Mon Nov 21, 2011 3:47 pm
    ----
It tooks us some time to get home as well, I got back to mine just before 10 and Dill got back to his just after 11. We did stop off for some food tho lol.

I will drop him a text but I know he was back to work today so will give him a couple of days lol

Lucky the mount lasted all day tho mate you did really well to finish in 19th.

#384: Re: Macs rally 206 project.. Rally results Author: Seabook PostPosted: Mon Nov 21, 2011 3:49 pm
    ----
more coming

 

 

 

 

 

 

 

 

 

 

 

#385: Re: Macs rally 206 project.. Rally results Author: macj, Location: Essex PostPosted: Mon Nov 21, 2011 3:54 pm
    ----
These are great pictures guys.... Its nice to see it from outside for once

#386: Re: Macs rally 206 project.. Rally results Author: Seabook PostPosted: Mon Nov 21, 2011 3:58 pm
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macj wrote:
It took 3hrs because of the fog and the engine mount getting worse.... its hanging off now Crying or Very sad

We have to Nag Dillon then for video clips... I am dying to see some

you probably want some grp A mount then Laughing

took me less than 1.5 hr to get back last night Laughing

#387: Re: Macs rally 206 project.. Rally results Author: macj, Location: Essex PostPosted: Mon Nov 21, 2011 4:00 pm
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Its a competition Vibra Technics mount but it has ripped the captive nut and some chassis out of the inner wing
Last edited by macj on Mon Nov 21, 2011 4:00 pm; edited 1 time in total

#388: Re: Macs rally 206 project.. Rally results Author: Mikey2uk, Location: Stevenage PostPosted: Mon Nov 21, 2011 4:00 pm
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I wont ask how you managed that John

#389: Re: Macs rally 206 project.. Rally results Author: Seabook PostPosted: Mon Nov 21, 2011 4:11 pm
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Mikey2uk wrote:
I wont ask how you managed that John

i am well below speed limit Laughing

Tomtom route will took me over 2 hrs but google route take me less than 1.5 hr Laughing

#390: Re: Macs rally 206 project.. Rally results Author: gazza82, Location: South Bucks PostPosted: Tue Nov 22, 2011 9:36 am
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Two of the Nimrods that were on Mac's car, in the signature image and early pics on this thread, will soon be gracing the 206CC! Picked them up last night ... thanks for the coffee too!

PS He's got 2 left! Wink One with a tyre, one without.

#391: Re: Macs rally 206 project.. Rally results Author: Seabook PostPosted: Tue Nov 22, 2011 12:08 pm
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i was wondering is this the one you use on track?

www.avonracing.co.uk/r...cr28-sport

#392: Re: Macs rally 206 project.. Rally results Author: Mikey2uk, Location: Stevenage PostPosted: Tue Nov 22, 2011 12:25 pm
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Dont think it is as Mac's tyres look very different to those

#393: Re: Macs rally 206 project.. Rally results Author: macj, Location: Essex PostPosted: Tue Nov 22, 2011 12:36 pm
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I dont know what mine are without looking..........dashes off to shed Confused

#394: Re: Macs rally 206 project.. Rally results Author: macj, Location: Essex PostPosted: Tue Nov 22, 2011 12:44 pm
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they were these.... sorry its in a funny language

www.superkola.cz/produ...ar-id24342

#395: Re: Macs rally 206 project.. Rally results Author: =ZiAn=, Location: Slovenia PostPosted: Tue Nov 22, 2011 1:17 pm
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I'm rarely on here lately so I'm a bit late but still, thanks for the graph Wink

p.s. the car looks great on track

#396: Re: Macs rally 206 project.. Author: macj, Location: Essex PostPosted: Sun Dec 22, 2013 7:40 am
    ----
Thought I would update with new suspension mods
 


As the previous Gaz system was too weak I opted for these custom built monotubes.....

#397: Re: Macs rally 206 project.. Author: macj, Location: Essex PostPosted: Sat Feb 01, 2014 8:27 am
    ----
We are not planning to defend our title this season as we have decided to upgrade the car again and this would cost in excess of 9k.... we cant compete and upgrade. But the upgrade will be worth it... Wink

First plan 6-SPEED SEQUENTIAL FRONT WHEEL DRIVE GEARBOX

REFERENCE: ST82-14
 


TECHNICAL DETAILS:

?6 speed dog ring gearbox with sequential gearing
? Maxi engine torque : 420 Nm (310 lbs/ft)
?Various final drives available
?Wide range of ratios available
?LSD with a large choice of ramp angles and preload adjustment
?Specific alumninium casings
?Specific clutch shaft
?Splash lubrication
?Reverse cable
?Potentiometer for gear display
?Shifting time improved
?Possibility to integrate a paddle shift system
?Cut-off sensor
?Weight: 35kg

OPTIONAL EXTRAS:

?Bell housing

?Gear lever

?Gear display

?Output flanges or driven tripod

?Oil pump integrated into the gearbox

?Paddle-shift system

#398: Re: Macs rally 206 project..New upgrade plans Author: usher, Location: northallerton PostPosted: Sat Feb 01, 2014 9:58 am
    ----
very very nice but 9k for a gear box is a little pricey aint it,

#399: Re: Macs rally 206 project..New upgrade plans Author: macj, Location: Essex PostPosted: Sat Feb 01, 2014 10:42 am
    ----
usher wrote:
very very nice but 9k for a gear box is a little pricey aint it,

Saves 1/10th second per gearchange over an H pattern box and no missed gear shifts.... only drawback is that its tough to find 1st if you stall or spin

Grin factor....... priceless Laughing

#400: Re: Macs rally 206 project..New upgrade plans Author: usher, Location: northallerton PostPosted: Sat Feb 01, 2014 11:57 am
    ----
i can imagin especially hearing the wine from it if it does, how much has the car cost start to finish so far? i know the engine cost a little lol

#401: Re: Macs rally 206 project..New upgrade plans Author: Harry, Location: Stafford PostPosted: Sat Feb 01, 2014 12:43 pm
    ----
That's what I always thought - goodluck starting again if you somehow spin and stall in 6th!

Does look very tasty I do love the gear change action of them.

#402: Re: Macs rally 206 project..New upgrade plans Author: macj, Location: Essex PostPosted: Sat Feb 01, 2014 1:13 pm
    ----
usher wrote:
i can imagin especially hearing the wine from it if it does, how much has the car cost start to finish so far? i know the engine cost a little lol

I have not kept accurate tabs on the cost... Bear in mind I blew up the first engine on a tarmac event and broke a gearbox on a forest event.
Approx total to date, without both repairs, about 11k

That's engine, box, suspension, mapping, rolling shell and wheels/tyres.

#403: Re: Macs rally 206 project..New upgrade plans Author: macj, Location: Essex PostPosted: Thu Feb 20, 2014 5:48 am
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Spoke to charlie at CTM Performance Engineering this morning. He wants the engine out for a little freshen up..... and a little more power. She will be getting some cams this time as the sequential box will use the power further up the range.
He seems to think we could end up with a monster engine after the last build power figures...... should be good

All in time for running in at FCS:)

#404: Re: Macs rally 206 project..New upgrade plans Author: usher, Location: northallerton PostPosted: Fri Feb 21, 2014 12:15 am
    ----
how much more can be squeezed now lol thought it was near enough at the max for the gti engine

#405: Re: Macs rally 206 project..New upgrade plans Author: macj, Location: Essex PostPosted: Fri Feb 21, 2014 12:27 am
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I have no idea...... leaving it in his capable hands Laughing

#406: Re: Macs rally 206 project..New upgrade plans Author: macj, Location: Essex PostPosted: Sat Mar 29, 2014 1:23 pm
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Long Chat with Charlie yesterday regarding the new engine... here are his plans.
Newman or Piper 300 cams
Solid lifters
lash caps
Bigger valves
Knife edged crank
Billet steel flywheel

The idea is to build a reliable and strong engine that is capable of revving to 9000rpm. The power needs to be between 4000 and 8000rpm. The targets are. 250BHP and 220Nm of torque with a nice flat torque curve to suit the Sadev sequential box. The engine should still be ready for FCS after mapping at Mtech in Wiltshire.

Last edited by macj on Sun May 25, 2014 9:59 am; edited 1 time in total

#407: Re: Macs rally 206 project..New upgrade plans Author: jonsully, Location: ireland PostPosted: Sat Mar 29, 2014 1:26 pm
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Mental!!The car will be awesome Smile

#408: Re: Macs rally 206 project..New upgrade plans Author: macj, Location: Essex PostPosted: Sat Mar 29, 2014 1:28 pm
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Lets hope so...... cant wait for the sequential box...... wont be built and fitted till Autumn Crying or Very sad

#409: Re: Macs rally 206 project..New upgrade plans Author: usher, Location: northallerton PostPosted: Sun Mar 30, 2014 4:06 am
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is this a new engine or more mods to the origional, how much more can you get lol

#410: Re: Macs rally 206 project..New upgrade plans Author: macj, Location: Essex PostPosted: Sun Mar 30, 2014 12:33 pm
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This will be a vitually new engine. only the head, pistons, rods and crank will be from the old unit.... even the crank could get the chop if its worn or fails the crack test.

#411: Re: Macs rally 206 project..New upgrade plans Author: Schumi, Location: Istanbul / Turkey PostPosted: Mon Mar 31, 2014 4:32 pm
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Be careful with oil pump. It can be explode at 9000 rpm. Lots of French guys know this problem. My GTI180 Turbo friend lost oil pump 2 times.

#412: Re: Macs rally 206 project..New upgrade plans Author: macj, Location: Essex PostPosted: Tue Apr 01, 2014 12:44 am
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Thank Schumi.... how did they get round the problem

#413: Re: Macs rally 206 project..New upgrade plans Author: Schumi, Location: Istanbul / Turkey PostPosted: Tue Apr 01, 2014 2:26 pm
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They are using French Engine Specialist RDM companys oil pump. But they dont supply any part. Just turn key complete engines. Best EW engine come from RDM. Some second hand oil pumps on sale. But no one open and take picture from inside. What is upgraded. Also xrallyparts can supply oil pump but nearly 900 euro.

Peugeot 207 S2000 with EW10J4S also using wet sump as same as our engines. But that oil pump almost 2500 €. I will gone to dry sump setup.

This company sell dry sump setups. Thats a really solutions. Also lower height oil pan give much more clearance for safety at rally stages. Never oil surge on any corner or condition. But price to much. I cant remember how much. I ask last year.

www.a-e.dk/Motor-51115

 


 

#414: Re: Macs rally 206 project..New upgrade plans Author: macj, Location: Essex PostPosted: Tue Apr 01, 2014 3:36 pm
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The pump and tank I have already but I cant find a dry sump pan for EW10J4 engine

#415: Re: Macs rally 206 project..New upgrade plans Author: Edward, Location: In the garage PostPosted: Tue Apr 01, 2014 3:39 pm
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I heard that Longman always fitted the EW12 pump to their engines...dunno why.

#416: Re: Macs rally 206 project..New upgrade plans Author: macj, Location: Essex PostPosted: Tue Apr 01, 2014 3:57 pm
    ----
would it be a slightly higher capacity or flow rate. I know that changing the spring rate increases a 137 pressure no problem

I might pull one to bits and have a look

#417: Re: Macs rally 206 project..New upgrade plans Author: Schumi, Location: Istanbul / Turkey PostPosted: Tue Apr 01, 2014 5:26 pm
    ----
Edward wrote:
I heard that Longman always fitted the EW12 pump to their engines...dunno why.

Thats true but non of engine builders dont know why he used EW12 one. Because there is no difference. Even Sandy Brown cant find why. Smile

#418: Re: Macs rally 206 project..New upgrade plans Author: macj, Location: Essex PostPosted: Sun Apr 06, 2014 3:57 pm
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At last the championship shields have arrived Very Happy

 

#419: Re: Macs rally 206 project..Championship awards pic Author: AWK-53, Location: Oxfordshire PostPosted: Mon Apr 21, 2014 8:35 am
    ----
Any joy finding a sump pan? I've been looking for a dry sump kit as well but no joy. I emailed the company Alternative Engineering as linked above by Schumi but they no longer sell the kits.

#420: Re: Macs rally 206 project..Championship awards pic Author: macj, Location: Essex PostPosted: Mon Apr 21, 2014 10:32 am
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I am looking a modding a standard sump pan. The idea being that you can cut out the majority of the ali pan and get a new plate welded in the bottom. Only problem would be distortion, meaning I would need to get the face skimmed

#421: Re: Macs rally 206 project..Championship awards pic Author: Edward, Location: In the garage PostPosted: Mon Apr 21, 2014 11:47 am
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220lb ft??? from a N/A 2 litre engine?

#422: Re: Macs rally 206 project..Championship awards pic Author: macj, Location: Essex PostPosted: Mon Apr 21, 2014 12:42 pm
    ----
Edward wrote:
220Nm??? from a N/A 2 litre engine?

I cant wait to see the figures..... Charlie is fairly confident he can get it

Last edited by macj on Sun May 25, 2014 9:58 am; edited 1 time in total

#423: Re: Macs rally 206 project..Championship awards pic Author: Edward, Location: In the garage PostPosted: Mon Apr 21, 2014 2:14 pm
    ----
Even to get over 90lb ft per litre is doing extremely well so 110lb ft per litre...you'd need a miracle!

#424: Re: Macs rally 206 project..Championship awards pic Author: macj, Location: Essex PostPosted: Sun May 25, 2014 2:12 pm
    ----
Bit of an update on engine progress.

So far the crank is finished, fully knife edged and a load of weight gone.
Billet steel flywheel purchased from Pug1off
Billet alloy crank pulley from Pug1off
Custom Cams from Piper with an approx 288 profile made for us by the man himself
Cylinder head further modified with 2mm bigger inlet and exhaust valves. The biggest issue here is the cams have too bigger lift for the springs. The solution is to fit custom springs and machine the spring seats to fit. The decision to fit hydraulic lifters has been suggested by Piper themselves as there may be issues with fitting solids.
Dummy build was being done last week to see if the pockets were big enough in the pistons.

Next step is to do the machining and final build, set up the cams and refit the engine in the car if everything fits. Weld up the engine mounting points and send it off to the rolling road....... all before FCS Surprised

#425: Re: Macs rally 206 project..Championship awards pic Author: usher, Location: northallerton PostPosted: Sun May 25, 2014 3:49 pm
    ----
sounding good and expensive lol, glad its coming together

#426: Re: Macs rally 206 project..New engine now fitted Author: macj, Location: Essex PostPosted: Sat May 31, 2014 12:45 pm
    ----
Fitted the engine last night and took the car to Matt at Mtech for mapping today...... will be picking it up on Friday ......if it don't go bang Shocked

 

 

 

Last edited by macj on Sun Jun 01, 2014 9:32 am; edited 1 time in total

#427: Re: Macs rally 206 project..New upgrade plans Author: macj, Location: Essex PostPosted: Sat May 31, 2014 12:48 pm
    ----
Schumi wrote:
Be careful with oil pump. It can be explode at 9000 rpm. Lots of French guys know this problem. My GTI180 Turbo friend lost oil pump 2 times.

An update for you Schumi.... I have found a manufacturer of an upgraded oil pump for the EW10J4 and S engines........ wider rotor and made of stronger stuff..... I have one fitted in my new engine and have another pump coming..... Wink

#428: Re: Macs rally 206 project..New upgrade plans Author: AWK-53, Location: Oxfordshire PostPosted: Wed Jun 04, 2014 2:01 pm
    ----
macj wrote:
Schumi wrote:
Be careful with oil pump. It can be explode at 9000 rpm. Lots of French guys know this problem. My GTI180 Turbo friend lost oil pump 2 times.

An update for you Schumi.... I have found a manufacturer of an upgraded oil pump for the EW10J4 and S engines........ wider rotor and made of stronger stuff..... I have one fitted in my new engine and have another pump coming..... Wink

Would you mind saying where from and cost as maybe interested in a pump

#429: Re: Macs rally 206 project..New upgrade plans Author: macj, Location: Essex PostPosted: Wed Jun 04, 2014 3:06 pm
    ----
AWK-53 wrote:
macj wrote:
Schumi wrote:
Be careful with oil pump. It can be explode at 9000 rpm. Lots of French guys know this problem. My GTI180 Turbo friend lost oil pump 2 times.

An update for you Schumi.... I have found a manufacturer of an upgraded oil pump for the EW10J4 and S engines........ wider rotor and made of stronger stuff..... I have one fitted in my new engine and have another pump coming..... Wink

Would you mind saying where from and cost as maybe interested in a pump

I will post up all details when the other pump arrives with me. I will photograph it and provide spec. I will have an accurate price when I have an idea of quantity order

#430: Re: Macs rally 206 project..New upgrade plans Author: Schumi, Location: Istanbul / Turkey PostPosted: Wed Jun 04, 2014 4:48 pm
    ----
macj wrote:
Schumi wrote:
Be careful with oil pump. It can be explode at 9000 rpm. Lots of French guys know this problem. My GTI180 Turbo friend lost oil pump 2 times.

An update for you Schumi.... I have found a manufacturer of an upgraded oil pump for the EW10J4 and S engines........ wider rotor and made of stronger stuff..... I have one fitted in my new engine and have another pump coming..... Wink

Is that company from France and name contains rally ? Very Happy Dont complete name if you know.

#431: Re: Macs rally 206 project..New engine now fitted Author: macj, Location: Essex PostPosted: Thu Jun 05, 2014 8:22 am
    ----
UPDATE from roller session. timing Belt came off at 4000 rpm and am waiting on outcome...... dont hold out much hope of a good outcome

#432: Re: Macs rally 206 project..New engine now fitted Author: usher, Location: northallerton PostPosted: Thu Jun 05, 2014 10:36 am
    ----
bad times hope its not a full rebuild Crying or Very sad

#433: Re: Macs rally 206 project..New engine now fitted Author: PezHdi, Location: Shrewsbury PostPosted: Thu Jun 05, 2014 11:27 am
    ----
Ahhhhh s**te, Sad :( Sad

#434: Re: Macs rally 206 project..New engine now fitted Author: AWK-53, Location: Oxfordshire PostPosted: Thu Jun 05, 2014 11:49 am
    ----
Sorry to hear that Crying or Very sad

#435: Re: Macs rally 206 project..New engine now fitted Author: Edward, Location: In the garage PostPosted: Thu Jun 05, 2014 12:18 pm
    ----
Oops. Sympathies. That flywheel is too nice the be hidden in a bell housing.

#436: Re: Macs rally 206 project..New engine now fitted Author: macj, Location: Essex PostPosted: Thu Jun 05, 2014 12:32 pm
    ----
Still waiting for news.... nothing yet but its looking like a tensioner problem. Can someone enlighten me as to which way you turn the centre (clockwise or anticlockwise) as I have now managed to confuse myself.
I am going down to Wiltshire tomorrow to take a look myself but I have a suspicion that when I get there I will find the tensioner done up the wrong way...... seen it before on this engine and it comes loos even if the pointer lines up with the notch to start with....... should have checked it myself Embarassed

#437: Re: Macs rally 206 project..New upgrade plans Author: macj, Location: Essex PostPosted: Thu Jun 05, 2014 12:48 pm
    ----
Schumi wrote:
macj wrote:
Schumi wrote:
Be careful with oil pump. It can be explode at 9000 rpm. Lots of French guys know this problem. My GTI180 Turbo friend lost oil pump 2 times.

An update for you Schumi.... I have found a manufacturer of an upgraded oil pump for the EW10J4 and S engines........ wider rotor and made of stronger stuff..... I have one fitted in my new engine and have another pump coming..... Wink

Is that company from France and name contains rally ? Very Happy Dont complete name if you know.

No its not..... I am waiting on details and spec mate but judging by my engine there is/was a lot of oil getting to the head Shocked

#438: Re: Macs rally 206 project..New engine now fitted Author: Schumi, Location: Istanbul / Turkey PostPosted: Thu Jun 05, 2014 4:28 pm
    ----
You are still on hydraulic valvetrain right ? If you went to mechanical then you need to decrease diameter of one oil hole on cylinder head.

#439: Re: Macs rally 206 project..New engine now fitted Author: macj, Location: Essex PostPosted: Thu Jun 05, 2014 4:50 pm
    ----
I am still on Hydraulics........ think I need to increase the size of the oil holes to sump to allow the extra oil to get away or fit drain pipes to cam galleries to evacuate the extra oil. At present its filling the catch tank

I need to sort the cam belt problem first though

#440: Re: Macs rally 206 project..New upgrade plans Author: AWK-53, Location: Oxfordshire PostPosted: Fri Jun 06, 2014 3:59 pm
    ----
An update for you Schumi.... I have found a manufacturer of an upgraded oil pump for the EW10J4 and S engines........ wider rotor and made of stronger stuff..... I have one fitted in my new engine and have another pump coming..... :wink:[/quote]

Is that company from France and name contains rally ? Very Happy Dont complete name if you know.[/quote]

What company are you talking about then?

Did you get down to inspect the engine - hoping it's not too bad for you

#441: Re: Macs rally 206 project..New engine now fitted Author: usher, Location: northallerton PostPosted: Sun Jul 13, 2014 1:41 am
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any news on the damage to the engine ?

#442: Re: Macs rally 206 project..New engine now fitted Author: macj, Location: Essex PostPosted: Sun Jul 13, 2014 3:55 am
    ----
It seems there is a bit of detonation on No.3 piston and I am waiting for the results of a full strip and injector tests Crying or Very sad

#443: Re: Macs rally 206 project..New engine now fitted Author: usher, Location: northallerton PostPosted: Sun Jul 13, 2014 6:27 am
    ----
not good hope you get it sorted, guessing next season now

#444: Re: Macs rally 206 project..New engine now fitted Author: PezHdi, Location: Shrewsbury PostPosted: Tue Jul 29, 2014 3:22 am
    ----
Any news mac?

#445: Re: Macs rally 206 project..New engine now fitted Author: macj, Location: Essex PostPosted: Tue Jul 29, 2014 2:09 pm
    ----
No news yet on this. Still awaiting results of injector tests and engine strip. The engine builder is dragging his heals a bit Crying or Very sad

#446: Re: Macs rally 206 project..New engine now fitted Author: PezHdi, Location: Shrewsbury PostPosted: Tue Jul 29, 2014 4:51 pm
    ----
I think you are being very patient,
I'd gone mad by now waiting.
Is there any reason there dragging there heals?

#447: Re: Macs rally 206 project..New engine now fitted Author: macj, Location: Essex PostPosted: Wed Jul 30, 2014 12:38 am
    ----
Probably because I have asked for the cams to be taken out as part of the repairs and replaced with my own choice of Cat Cams

#448: Re: Macs rally 206 project..New engine now fitted Author: macj, Location: Essex PostPosted: Sat Nov 22, 2014 11:54 am
    ----
Breaking news.... the engine builder has got the new forged pistons. After my ideas that the CR might be too high for the other mods (bigger valves and long duration cams) he has asked for the old piston measurements. He suddenly has decided to machine off the piston crowns to lower the CR on this build....... surprise, surprise!!
The engine will be refitted shortly and its going to a rolling road that he specified for mapping. I cant wait to see the outcome.

His prediction.... 250hp

#449: Re: Macs rally 206 project..New piston mods Author: MattyP, Location: Plymouth PostPosted: Sat Nov 22, 2014 2:01 pm
    ----
Thats awesome news Mac!! All the more reason to take it to FCS next year now Wink

#450: Re: Macs rally 206 project..New piston mods Author: andy83, Location: stoke on trent PostPosted: Sun Nov 23, 2014 1:42 am
    ----
just read this from start to finish great project and good to see the development,some serious power and the torque its making for an n/a 2.0 16v is unreal
unfortunately you always get setbacks with things like these.
look forward to seeing the results of the fresh engine build we could do with a few vids of it on the rollers Smile

#451: Re: Macs rally 206 project..New piston mods Author: macj, Location: Essex PostPosted: Sun Nov 23, 2014 5:09 am
    ----
I have been plagued with my fair share of set-backs for sure. But then you are correct in your point about the nature of the beast
I have sourced a new prototype oil pump but have yet to test it.... I made the mistake of posting it on here before the thing had been tested and then the engine went bang.
I have now invested £8000 odd on the engine mods and it hurts when things go wrong. Hopefully this time it will last longer than 15mins Shocked

#452: Re: Macs rally 206 project..New piston mods Author: andy83, Location: stoke on trent PostPosted: Sun Nov 23, 2014 5:37 am
    ----
you have a great attitude towards it all i really like that Smile

i see you use ctm back in my r5 gt turbo owning days they used to build some fantastic engines and still do i know david clark was running a ctm engine last season.

out of interest how much does he charge for a ported head on the gti? inbox me if you prefer?

#453: Re: Macs rally 206 project..New piston mods Author: macj, Location: Essex PostPosted: Sun Nov 23, 2014 5:42 am
    ----
I cant remember how much he charged me as I had so much done at once... I know he is very reasonable with his pricing and has a good pedigree. I know Burtons still use him for headwork. I am a little unsure why he has gone for bigger inlet and exhaust valves this time as I thought the exhaust valves were big enough already..... but hey its his name on my engine and we did win the 2013 championship Wink
Last edited by macj on Sun Nov 23, 2014 6:10 am; edited 1 time in total

#454: Re: Macs rally 206 project..New piston mods Author: andy83, Location: stoke on trent PostPosted: Sun Nov 23, 2014 5:56 am
    ----
as you say im sure he has a plan in mind, he does know his stuff thats for sure.

do you have any vids of the car id love have a watch it bet it doesnt half pull

#455: Re: Macs rally 206 project..New piston mods Author: macj, Location: Essex PostPosted: Sun Nov 23, 2014 6:00 am
    ----
I only have one of some incar at the London Rally 4 Heroes with my Daughter co-driving..... doesn't really show much in the way of performance. Its on my Twitter page.... just type in Essex Motorsport or

www.youtube.com/watch?v=tRV-pu-M7Mk

#456: Re: Macs rally 206 project..New piston mods Author: andy83, Location: stoke on trent PostPosted: Sun Nov 23, 2014 6:27 am
    ----
brilliant fella im going to follow you on twitter now (andy blunt)

#457: Re: Macs rally 206 project..New piston mods Author: macj, Location: Essex PostPosted: Sun Nov 23, 2014 6:31 am
    ----
Cheers bud. I will try to keep it up to date with news

#458: Re: Macs rally 206 project..New piston mods Author: andy83, Location: stoke on trent PostPosted: Thu Nov 27, 2014 11:41 pm
    ----
Hi mate just thought id let you know charlie put pics of your engine build up on facebook the other day looks very nice had a good chat with him as well he reckons this engine will see at least 230bhp Smile

#459: Re: Macs rally 206 project..New piston mods Author: macj, Location: Essex PostPosted: Sat Nov 29, 2014 12:16 pm
    ----
Sneaky peek at the new look engine

 

 

#460: Re: Macs rally 206 project..New engine picture Author: MattyP, Location: Plymouth PostPosted: Sat Nov 29, 2014 2:44 pm
    ----
that's heaven Mac!!

#461: Re: Macs rally 206 project..New engine picture Author: David1156, Location: East London PostPosted: Sun Nov 30, 2014 6:24 am
    ----
What an absolute beauty Nom Nom Droolage!

#462: Re: Macs rally 206 project..New engine picture Author: 20Drift PostPosted: Sun Nov 30, 2014 2:23 pm
    ----
Pure engine ;) ;) right there

#463: Re: Macs rally 206 project..New engine picture Author: Schumi, Location: Istanbul / Turkey PostPosted: Mon Dec 01, 2014 4:23 pm
    ----
Look nice. Which exhaust manifold you will use ?

#464: Re: Macs rally 206 project..New engine picture Author: macj, Location: Essex PostPosted: Tue Dec 02, 2014 12:39 pm
    ----
I use a cheap Raceland 4-1 stainless manifold

#465: Re: Macs rally 206 project..New engine picture Author: andy83, Location: stoke on trent PostPosted: Sun Jan 04, 2015 1:51 am
    ----
any updates on this fella

#466: Re: Macs rally 206 project..New engine picture Author: macj, Location: Essex PostPosted: Sun Jan 04, 2015 6:55 am
    ----
Not as yet.... the engine is ready, we are waiting on a slot for the rolling road session to map it. Probably be a few weeks time after I have collected it and refitted the engine

#467: Re: Macs rally 206 project..New engine picture Author: usher, Location: northallerton PostPosted: Mon Jan 05, 2015 4:59 am
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looking good and new hope it lasts you the next season, my progress is still slow lol got some 300lb springs to make coilovers

#468: Re: Macs rally 206 project..New engine picture Author: drmo, Location: Ljubljana, Slovenia PostPosted: Wed Feb 04, 2015 4:30 am
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Nice project! Shame that something like a loose tensioner destroys an engine.

Just a word of advice. Don't get your high hopes for over 95lbft/liter. Even the best NA engines in the world are not capable of producing more than that much torque.

#469: Re: Macs rally 206 project..New engine picture Author: macj, Location: Essex PostPosted: Fri Feb 13, 2015 1:30 pm
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ITS BACK........

Finally after a long time it is good to see this on the workshop floor ready to go back in the car.
 

 

 

#470: Re: Macs rally 206 project..New engine picture Author: andy83, Location: stoke on trent PostPosted: Fri Feb 13, 2015 1:37 pm
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Got a sneak preview of this earlier all i can say is cant wait for this to be mapped up and out there compercompeting

#471: Re: Macs rally 206 project..New engine picture Author: Addaz, Location: Suffolk PostPosted: Sat Feb 14, 2015 2:25 am
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That is pretty dam sexy to say the least!

#472: Re: Macs rally 206 project..New engine picture Author: PezHdi, Location: Shrewsbury PostPosted: Sat Feb 14, 2015 3:31 am
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It's a shame you can't see the flywheel it looks so nice there Smile
Engine looks great. Can't wait for some figures and to see it back in the car Smile

#473: Re: Macs rally 206 project..New engine picture Author: Edward, Location: In the garage PostPosted: Sat Feb 14, 2015 4:22 am
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Flywheel does look good. Shame to hide it away!

#474: Re: Macs rally 206 project..New engine picture Author: Steve137, Location: Basingstoke PostPosted: Sat Feb 14, 2015 5:19 am
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Looking good mate what sort of power will it be running?

#475: Re: Macs rally 206 project..New engine picture Author: macj, Location: Essex PostPosted: Sat Feb 14, 2015 8:59 am
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Steve137 wrote:
Looking good mate what sort of power will it be running?

Let you know after the mapping in a couple of weeks

#476: Re: Macs rally 206 project..New engine picture Author: macj, Location: Essex PostPosted: Sat Feb 14, 2015 11:58 am
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Dragged the rolling shell out of hibernation today and gave it a wash. Took some old sponsor graphics off ready for the new ones Cool
BEFORE
 


AFTER
 

#477: Re: Macs rally 206 project..New engine picture Author: lip_88, Location: wolverhampton PostPosted: Sat Feb 14, 2015 2:18 pm
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Quality build this

#478: Re: Macs rally 206 project..New engine picture Author: macj, Location: Essex PostPosted: Sat Feb 14, 2015 2:51 pm
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Thank you Waving o/

#479: Re: Macs rally 206 project..New engine picture Author: Addaz, Location: Suffolk PostPosted: Sun Feb 15, 2015 10:26 am
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Thank goodness them stickers are off!

If you do chose steve, let me know how it goes!

#480: Re: Macs rally 206 project..New engine picture Author: macj, Location: Essex PostPosted: Sun Feb 15, 2015 10:57 am
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Addaz wrote:
Thank goodness them stickers are off!

If you do chose steve, let me know how it goes!

Was it Track n Road or something similar? That's where its going

#481: Re: Macs rally 206 project..New engine picture Author: Addaz, Location: Suffolk PostPosted: Sun Feb 15, 2015 2:51 pm
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macj wrote:
Addaz wrote:
Thank goodness them stickers are off!

If you do chose steve, let me know how it goes!

Was it Track n Road or something similar? That's where its going

Yes it was mate, let the steves know im coming back for more power Laughing

Just a word of warning, one steve you have to take with a pinch of salt, as he is quite abrubt but those two are so bloody smart!

Also make sure your lambda is free any easy enough to get to for the mapping, as they prefer a direct screw in lambda

#482: Re: Macs rally 206 project..New engine picture Author: macj, Location: Essex PostPosted: Sun Feb 15, 2015 4:15 pm
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They will have to do the AFR up its RRRs as its a race car Wink

As for a smart RRRs..... they not met me yet. They will get their instructions and will have to follow it...... full stop or no money.

I only like to deal with pro`s as it has cost a lot so far

#483: Re: Macs rally 206 project..New engine picture Author: Addaz, Location: Suffolk PostPosted: Sun Feb 15, 2015 4:52 pm
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Well i can tell you now mate, just by the completely different approaches track and road took to how the others did shows you how much better they are.

As for one example the other firm over clocked the preset injector amount apposed to setting it correctly and working each fragment on the map correctly. And they also bedded the engine in slowly apposed to foot to the floor straight away and then saying my engine has gone bang

#484: Re: Macs rally 206 project..New engine picture Author: macj, Location: Essex PostPosted: Thu Mar 05, 2015 9:48 am
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Well I have had to sack the last manager and here is the new one.

This change has come because Steve at Track`n`road wanted this ECU as he thinks it will produce better results

 

#485: Re: Macs rally 206 project..New engine picture Author: Addaz, Location: Suffolk PostPosted: Thu Mar 05, 2015 1:56 pm
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How much you want for the old management?

#486: Re: Macs rally 206 project..New engine picture Author: macj, Location: Essex PostPosted: Thu Mar 05, 2015 2:04 pm
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Andy83 has initial dibs on it ATM. But if he decides not to take it we can talk Wink

#487: Re: Macs rally 206 project..New engine picture Author: Addaz, Location: Suffolk PostPosted: Thu Mar 05, 2015 2:11 pm
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macj wrote:
Andy83 has initial dibs on it ATM. But if he decides not to take it we can talk Wink

DAM HIM Laughing

Already have one megashitter ECU, might as well have another Laughing

#488: Re: Macs rally 206 project..latest rolling road results Author: macj, Location: Essex PostPosted: Sat May 23, 2015 3:52 pm
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After what seems like an eternity I got the call from Track`n`Road to say the car was mapped successfully. The final result was reasonably impressive.

209HP at the wheels and 167ft/lb torque

The power starts around 4500rpm and a limiter set at 8000rpm

Roll on FCS Wink

#489: Re: Macs rally 206 project..latest rolling road results 200+hp Author: PezHdi, Location: Shrewsbury PostPosted: Sat May 23, 2015 4:15 pm
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That's great news after your misfortune.
Going to be good to see it again. Just hope I can go Smile



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