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1.6 8v Engine Swap
-> 206 Talk

#1: 1.6 8v Engine Swap Author: Abzynthe PostPosted: Sat Feb 26, 2011 6:03 pm
    ----
Well.....What a day.
First off, I would like to thank Addaz, Kencoboy, Kencogirl, Danny and Liam-HuTch for helping me out.

We have just spent most of today swapping the engine from my brothers smashed up car and my car.

All thats left to do now is get the fluids tomorrow morning and start it up Smile

I have massive Kudos for the above as they managed to swap the engines with nothing more than a trolley jack, a socket set and spanners!!

They managed to swap the entire sub frame from one car to the other.

Addaz will put a little diary of how the work went at some point, and pics will be added from through out the day Smile

#2: Re: 1.6 8v Engine Swap Author: namgaj, Location: Chasing Ash, Addaz and Lee........... hopefully catching Addaz and havin fun :P PostPosted: Sat Feb 26, 2011 6:17 pm
    ----
Hope it works for you Nath Smile

#3: Re: 1.6 8v Engine Swap Author: MrZiggerz, Location: Milton Keynes PostPosted: Sat Feb 26, 2011 6:21 pm
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Honestly, this sounds pretty kool Smile PICS!!

#4: Re: 1.6 8v Engine Swap Author: Danny., Location: Peterborough PostPosted: Sat Feb 26, 2011 6:29 pm
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was fun and hopefully worth it Smile

#5: Re: 1.6 8v Engine Swap Author: -Dave-, Location: North Manchester PostPosted: Sat Feb 26, 2011 6:42 pm
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Finger's crossed all is well, Sounds like a lot of hard work hope you all had a laugh aswell.

#6: Re: 1.6 8v Engine Swap Author: Abzynthe PostPosted: Sun Feb 27, 2011 3:35 am
    ----
Heres one pic lol

Ths was at about 8pm last night, The new engines in, just needed connecting up Smile

 

#7: Re: 1.6 8v Engine Swap Author: Liam-HuTcH, Location: Peterborough PostPosted: Sun Feb 27, 2011 12:49 pm
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now the engine is alive.

#8: Re: 1.6 8v Engine Swap Author: DJ-, Location: UK PostPosted: Sun Feb 27, 2011 12:50 pm
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woohoo! Glad to hear you lot got it swapped! Video of it running now! Laughing

#9: Re: 1.6 8v Engine Swap Author: Abzynthe PostPosted: Sun Feb 27, 2011 2:08 pm
    ----
Ill get the video up in daylight Smile

God, what a palava it was to get it started lol.

We had Liams ecu plugged in, it would turn over but wouldnt start. Put my ecu back in, same thing Sad

SO, I went to swap the engine looms, but came up with a plan. I compared the two engine loom connectors and found that one wire was in a different place. I put it right, without having to change the whole loom. Tried to start it, still nothing.

Lee plugged PP into it and it couldnt read the engine. So, we put my ecu in, and IT LIVED.

All thats left to do is reinstalled the airbox and battery tray, bleed the brakes and its ready to go Smile


Only thing ive found wrong with it now, is that the fuel gauge doesnt work Sad

#10: Re: 1.6 8v Engine Swap Author: Addaz, Location: Suffolk PostPosted: Sun Feb 27, 2011 3:04 pm
    ----
Never again Laughing

Ive counted about 30 different cuts on my hands, and one worrying large gash in my arm Laughing

#11: Re: 1.6 8v Engine Swap Author: Mattie-RS, Location: A Track near you ;) PostPosted: Sun Feb 27, 2011 3:20 pm
    ----
Addaz wrote:
Never again Laughing

Ive counted about 30 different cuts on my hands, and one worrying large gash in my arm Laughing

You had a wash yet too you scruff!!

#12: Re: 1.6 8v Engine Swap Author: Abzynthe PostPosted: Sun Feb 27, 2011 3:33 pm
    ----
Ive only got a couple of bruises, although i did only do the little bits after the engine was in :S

I do really appreciate your help though, You have no idea how happy I am that its finally working.

#13: Re: 1.6 8v Engine Swap Author: Coolspot, Location: East Sussex PostPosted: Sun Feb 27, 2011 4:08 pm
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Congratulations guys nice job

#14: Re: 1.6 8v Engine Swap Author: Lee, Location: England PostPosted: Sun Feb 27, 2011 4:15 pm
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PP2000 cannot communicate with ECU, ECU not configured Laughing

#15: Re: 1.6 8v Engine Swap Author: richpowell91, Location: Melton Mowbray Leicestershire PostPosted: Sun Feb 27, 2011 4:41 pm
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Can i ask what was wrong with the old engine?

#16: Re: 1.6 8v Engine Swap Author: Mattie-RS, Location: A Track near you ;) PostPosted: Sun Feb 27, 2011 4:58 pm
    ----
richpowell91 wrote:
Can i ask what was wrong with the old engine?

It was FUBAR'ed

#17: Re: 1.6 8v Engine Swap Author: richpowell91, Location: Melton Mowbray Leicestershire PostPosted: Sun Feb 27, 2011 5:01 pm
    ----
Mattie-DS3 wrote:
richpowell91 wrote:
Can i ask what was wrong with the old engine?

It was FUBAR'ed

Do you know in what sense it was?

#18: Re: 1.6 8v Engine Swap Author: Mattie-RS, Location: A Track near you ;) PostPosted: Sun Feb 27, 2011 5:06 pm
    ----
richpowell91 wrote:
Mattie-DS3 wrote:
richpowell91 wrote:
Can i ask what was wrong with the old engine?

It was FUBAR'ed

Do you know in what sense it was?

Bottom end was on way out iirc

#19: Re: 1.6 8v Engine Swap Author: richpowell91, Location: Melton Mowbray Leicestershire PostPosted: Sun Feb 27, 2011 5:10 pm
    ----
Mattie-DS3 wrote:
richpowell91 wrote:
Mattie-DS3 wrote:
richpowell91 wrote:
Can i ask what was wrong with the old engine?

It was FUBAR'ed

Do you know in what sense it was?

Bottom end was on way out iirc

Ah thanks, was curious as to the problem with it.

#20: Re: 1.6 8v Engine Swap Author: Danny., Location: Peterborough PostPosted: Sun Feb 27, 2011 6:40 pm
    ----
Head gasket was gone... Suspected water in sparkplug holes... And only firing on 3 cylinders.


I've only counted a few cuts. But glad its 90% there! Was good to see it cough into life. Was funny even pp2000 baffled Lee with the ecu error. Very Happy

#21: Re: 1.6 8v Engine Swap Author: Seabook PostPosted: Mon Feb 28, 2011 2:53 am
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please don't tell me you lift the engine+subframe by human hands lol

this is nut!

#22: Re: 1.6 8v Engine Swap Author: Abzynthe PostPosted: Mon Feb 28, 2011 3:01 am
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well they had a trolley jack aswell Laughing

#23: Re: 1.6 8v Engine Swap Author: Seabook PostPosted: Mon Feb 28, 2011 3:08 am
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haha lol

glad your car is back on road now!

#24: Re: 1.6 8v Engine Swap Author: Danny., Location: Peterborough PostPosted: Mon Feb 28, 2011 3:11 am
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Its not heavy Smile Wink
My nan could of lifted it.

#25: Re: 1.6 8v Engine Swap Author: Abzynthe PostPosted: Mon Feb 28, 2011 3:22 am
    ----
lol.

Got a video uploading, will be up in a sec Smile

#26: Re: 1.6 8v Engine Swap Author: Liam-HuTcH, Location: Peterborough PostPosted: Mon Feb 28, 2011 3:26 am
    ----
things we do to get a 206 alive ay x thank you everyone for staying at our house late to complete this task

#27: Re: 1.6 8v Engine Swap Author: tomd0801754, Location: Moscow PostPosted: Mon Feb 28, 2011 3:41 am
    ----
Rolling On The Floor Laughing Lee was nearly beaten by the ecu? Laughing Also quote of the year from Nathan: "well they had a trolley jack aswell"

hahaha.. Glad its working though mate, I look forward to seeing it in July! Smile

#28: Re: 1.6 8v Engine Swap Author: Abzynthe PostPosted: Mon Feb 28, 2011 3:48 am
    ----
yeah, I would have really liked to help, but I had to work Sad

Heres that vid Smile

 

#29: Re: 1.6 8v Engine Swap Author: Abzynthe PostPosted: Mon Feb 28, 2011 3:54 am
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Getting some vortexs today now Very Happy

#30: Re: 1.6 8v Engine Swap Author: Mattie-RS, Location: A Track near you ;) PostPosted: Mon Feb 28, 2011 3:56 am
    ----
I'd have come back to yours if i knew everyone was going back to get it started!!

I left as it started to p**s it down

#31: Re: 1.6 8v Engine Swap Author: DJ-, Location: UK PostPosted: Mon Feb 28, 2011 4:54 am
    ----
keeps saying video not found for me?!! I want to hear the life of it again! lol

edit: nevermind, saw on facebook!

Thumbs Up

#32: Re: 1.6 8v Engine Swap Author: Danny., Location: Peterborough PostPosted: Mon Feb 28, 2011 5:36 am
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Sounds good Smile

Have you got the break Fluid in it yet?

#33: Re: 1.6 8v Engine Swap Author: Abzynthe PostPosted: Mon Feb 28, 2011 7:22 am
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Yeah, only thing left is getting the horn working and the fuel gauge Smile

#34: Re: 1.6 8v Engine Swap Author: Abzynthe PostPosted: Mon Feb 28, 2011 7:45 am
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Heres what it looks like now Smile

 

#35: Re: 1.6 8v Engine Swap Author: Liam-HuTcH, Location: Peterborough PostPosted: Thu Mar 10, 2011 6:20 am
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its now all working and being driven as a daily driver Smile

#36: Re: 1.6 8v Engine Swap Author: Jon, Location: 666ft Below PostPosted: Thu Mar 10, 2011 6:25 am
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Good work all. Now thats team work!



-> 206 Talk


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