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Twed's 207 GT HDi - fly eye's 19/11/10
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-> Project Cars

#61: Re: Twed's 207 GT HDi - update - more FMIC bits - 1/8/10 Author: Ruffy_206, Location: Bristol PostPosted: Wed Aug 04, 2010 3:59 pm
    ----
im liking them sprayers twed have heard about it but havent seen it fitted yet.

hurry up man i want to do it after ive watched you do it lol

#62: Re: Twed's 207 GT HDi - update - more FMIC bits - 1/8/10 Author: twed207, Location: borders, near carlisle. PostPosted: Thu Aug 05, 2010 5:03 pm
    ----
well... tried fitting the FMIC tonight and failed epicly! so i'm not a happy bunny! lol

it started off like so...
 


Max and Hurley wanted to watch... lol
 


got the bumper off after faffing on for about an hour and a half...
 


baby intercooler...
 


what a mess...
 


testing 1 pipe...
 


then after that, i got miffed! lol. put the IC into place and tried some pipes and put the bumper on and it didnt fit... all the pipes were in the way, so moved it down a bit under the slam bar and then the pipes wouldnt reach! Evil or Very Mad so turned it upside down and tried it, one pipe reached but the other didn't!! double Evil or Very Mad lol. so tried mounting it but not plumbing it in and f****d a drill bit trying to drill through the slam bar!!!

10:30 came and was pitch black so decided to put it all back together again and get some more parts tomorrow! lol

#63: Re: Twed's 207 GT HDi - FMIC installation fail 1 - 5/8/10 Author: b47t0n, Location: sheffield PostPosted: Fri Aug 06, 2010 11:41 am
    ----
im sure you will get it sorted 1 way or another but heyho this is what you get when its custom

im still finding my pipes rubbing and catching on things Sad

i know you might hate me for saying this but would it have been easier to use a twin pass intercooler ?

#64: Re: Twed's 207 GT HDi - FMIC installation fail 1 - 5/8/10 Author: twed207, Location: borders, near carlisle. PostPosted: Fri Aug 06, 2010 12:59 pm
    ----
b47t0n wrote:
i know you might hate me for saying this but would it have been easier to use a twin pass intercooler ?

Out!

Yes it would have been... but i fancied a challenge and it's getting the better of me! lol

#65: Re: Twed's 207 GT HDi - FMIC installation fail 1 - 5/8/10 Author: ExoVyper, Location: Waiting for the tugboats to push me into port (Whitehaven) PostPosted: Fri Aug 06, 2010 1:01 pm
    ----
lol phail Razz

#66: Re: Twed's 207 GT HDi - FMIC installation fail 1 - 5/8/10 Author: wagsy206, Location: Coatbridge, Lanarkshire PostPosted: Fri Aug 06, 2010 2:54 pm
    ----
Sad ill head out just now and be at yours for midnight to give you a hug. that'll get you back on track Razz xx

#67: Re: Twed's 207 GT HDi - FMIC installation fail 1 - 5/8/10 Author: Brian, Location: VVT Land, Fife PostPosted: Fri Aug 06, 2010 3:05 pm
    ----
Get yourself a trolley jack - it will be the best £20 or £30 you'll ever spend Razz

Hope you get this sorted soon buddy!

#68: Re: Twed's 207 GT HDi - FMIC installation fail 1 - 5/8/10 Author: twed207, Location: borders, near carlisle. PostPosted: Fri Aug 06, 2010 3:37 pm
    ----
i think i've got about 5 of them around the house... it's just finding the bloody things! lol

#69: Re: Twed's 207 GT HDi - FMIC installation fail 1 - 5/8/10 Author: mattievrs, Location: Leicester PostPosted: Fri Aug 06, 2010 3:46 pm
    ----
Brian wrote:
Get yourself a trolley jack - it will be the best £20 or £30 you'll ever spend Razz

Hope you get this sorted soon buddy!

Sod that, he's got the wood, just get some ramps Wink

#70: Re: Twed's 207 GT HDi - FMIC installation fail 1 - 5/8/10 Author: twed207, Location: borders, near carlisle. PostPosted: Sun Aug 08, 2010 2:36 am
    ----
What a b***h that was to get it all put in! Fog light was in the way, then the bumper grill! Lol

Yeh, got it all back together, had to force the bumper on because it was a squeeze and a half. Too it out for a test run and was ok, gave it some more boost and there was a loud WWWEEEEEEEE. boost leakage Sad so it's got to come off again and check all the fittings and use more tape... Lol.

Pics later.

Oh yeah... It took me 12 b@####d hours to do it! Most of which was trying to get the intercooler back enough and cutting the bumper and undertray that the bumper screws onto!

Grrrrr lol

#71: Re: Twed's 207 GT HDi - FMIC install attempt 2 - 7/8/10 Author: glenpring, Location: KENT PostPosted: Sun Aug 08, 2010 2:52 am
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twed what intercooler is that from also whats the size becasue i know smaller intercooler the better on a small turbo i have a 1.4hdi

#72: Re: Twed's 207 GT HDi - FMIC install attempt 2 - 7/8/10 Author: twed207, Location: borders, near carlisle. PostPosted: Sun Aug 08, 2010 3:37 am
    ----
Just a universal one mate. Got it from toyosport.

#73: Re: Twed's 207 GT HDi - FMIC install attempt 2 - 7/8/10 Author: glenpring, Location: KENT PostPosted: Sun Aug 08, 2010 3:42 am
    ----
whats that on ebay

#74: Re: Twed's 207 GT HDi - FMIC install attempt 2 - 7/8/10 Author: twed207, Location: borders, near carlisle. PostPosted: Sun Aug 08, 2010 12:42 pm
    ----
They're on eBay but have a website too. Smile

#75: Re: Twed's 207 GT HDi - FMIC install attempt 2 - 7/8/10 Author: twed207, Location: borders, near carlisle. PostPosted: Sun Aug 08, 2010 2:39 pm
    ----
here we go... the pics. lol

had the bumper off in minutes because i didn't put it back on properly... lol
 


start pulling the stock IC out.
 


IC out. (again...)
 


then a grey cloud came along and started spitting abit so quick as a flash, i put the zeebo up.
 

i know it looks shoddy, i put the cover on updide down. Rolling Eyes

FMIC mounted.
 


and it all went pear shaped for here on in. Sad
offered the bumper up and it didn't line up.
 


started cutting the bumper up with my sonic-crafter (kind of like a grinder)
 


then started putting the pipework together. i used a big pair of grips to put a flare on the ends of the pipes.
 


then wrapped them in PTFE/white tape.
 


then put them together.
 


and fitted them.
 


 


 


after that. is when i started losing hours of the day (and years off my life... lol). the bumper refused to go on so i cut more off the bumper, more off the brackets, adding and removing washers onto the bolt that holds the IC onto the bracket.

lots of plastic cuttings from the bumper and under tray (thats not even half of it!)
 


and cutting me lol. lucky i wasnt using a grinder!
 


got p**sed off and me and my dad forced the bumper on and put it all back together. the IC and pipes are pushing the grill out abit and it looks w**k. lol
 



and that's that! there's a bit of a hissing squeal when on full boost but holding constant boost and giving it some good spikes, it didn't pop off, and it still goes well so no performance lost (TBH, i think it's quicker. but that might just be me... lol).

if i've got time next weekend, i'll take it to bits again and try turning it upside down and if it means cutting a chunk out of the slam bar, then so be it! lol

xx



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