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1.6 16v aux belt route
-> Frequently Asked Questions (FAQ)

#1: 1.6 16v aux belt route Author: BlueBolt PostPosted: Wed Sep 11, 2013 4:23 pm
    ----
Hi

I've taken on a job that was half started on my mates 206cc 1.6 16v. Everything has been stripped down to start a head gasket job, except the head off. Having got the job complete, the only thing I'm stuck on now is the route of the aux belt.

I thought I had it sorted till I was looking on ServiceBox to make sure I was rght about all the bolts being in the right places (I've clearly been working on Pug's too long as I was!!) but the pic on there of the alternator belt shows a different route to the one I thought was the right way.

Has anyone got a picture of the way it should be routed please??

Engine is a '53 plated TU5JP4

Thanks

#2: Re: 1.6 16v aux belt route Author: BlueBolt PostPosted: Wed Sep 11, 2013 4:26 pm
    ----
Oh, and I've tried doing a google images search but can't find anything in the first 20 pages???

#3: Re: 1.6 16v aux belt route Author: Steve206, Location: UK PostPosted: Wed Sep 11, 2013 4:52 pm
    ----
Diagram on here at bottom

www.fixya.com/cars/t19...ot_206_2_0

#4: Re: 1.6 16v aux belt route Author: BlueBolt PostPosted: Wed Sep 11, 2013 4:54 pm
    ----
Different tentioner to the one on the 1.6 16v than the 1.4 I'm guessing?? The one I'm working on isn't like this, it has a large spring sitting vertically

Thank you for the reply though

#5: Re: 1.6 16v aux belt route Author: Steve206, Location: UK PostPosted: Wed Sep 11, 2013 4:58 pm
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Got a vin number, ill check.

#6: Re: 1.6 16v aux belt route Author: BlueBolt PostPosted: Wed Sep 11, 2013 4:58 pm
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41931256

#7: Re: 1.6 16v aux belt route Author: Steve206, Location: UK PostPosted: Wed Sep 11, 2013 5:02 pm
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Not long enough, should start with 2 letters

#8: Re: 1.6 16v aux belt route Author: BlueBolt PostPosted: Wed Sep 11, 2013 5:02 pm
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The peugeot part number for the tentioner I have on this one is 5751 52

#9: Re: 1.6 16v aux belt route Author: BlueBolt PostPosted: Wed Sep 11, 2013 5:03 pm
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You only need the last eight to check part numbers through Service Box and such... What are you using to check against?

#10: Re: 1.6 16v aux belt route Author: Steve206, Location: UK PostPosted: Wed Sep 11, 2013 5:08 pm
    ----
Give me as min, ive use desktop servicebox, has maintainance diagrams.

#11: Re: 1.6 16v aux belt route Author: BlueBolt PostPosted: Wed Sep 11, 2013 5:09 pm
    ----
I'm on servicebox but only the free job, not the paid pages which is where it's telling me the information is...

#12: Re: 1.6 16v aux belt route Author: Steve206, Location: UK PostPosted: Wed Sep 11, 2013 5:18 pm
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Getting a diagram now

#13: Re: 1.6 16v aux belt route Author: Steve206, Location: UK PostPosted: Wed Sep 11, 2013 5:20 pm
    ----
 


Like this?

#14: Re: 1.6 16v aux belt route Author: BlueBolt PostPosted: Wed Sep 11, 2013 5:24 pm
    ----
only one belt that runs the power steering pump, alternator, air con, and driven off the crank, two pulleys...

#15: Re: 1.6 16v aux belt route Author: Steve206, Location: UK PostPosted: Wed Sep 11, 2013 5:24 pm
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www.saxperience.com/fo...p?t=169444

Might help.

#16: Re: 1.6 16v aux belt route Author: BlueBolt PostPosted: Wed Sep 11, 2013 5:29 pm
    ----
No, different block Sad
different tensioners too.

Tensioner on this one is like this::
 

#17: Re: 1.6 16v aux belt route Author: Steve206, Location: UK PostPosted: Wed Sep 11, 2013 5:32 pm
    ----
Got it! Give me a minute!

 

#18: Re: 1.6 16v aux belt route Author: BlueBolt PostPosted: Wed Sep 11, 2013 5:34 pm
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That's the boy!!

What's the routing in the picture I can only see half of??

#19: Re: 1.6 16v aux belt route Author: Steve206, Location: UK PostPosted: Wed Sep 11, 2013 5:40 pm
    ----
 


Try that, there are 3 different options for the tensioner on this engine!

#20: Re: 1.6 16v aux belt route Author: BlueBolt PostPosted: Wed Sep 11, 2013 5:41 pm
    ----
Acutally, I can work it from what I can see.

round the power steering pump
down round the alternator
back round the roller
down round the air con pump
back to the crank
up round the tentioner
back to the power steering pump.

This means I've got the routing right. Just that the diagram I put above made me think otherwise as it shows the belt double back on itself...

#21: Re: 1.6 16v aux belt route Author: BlueBolt PostPosted: Wed Sep 11, 2013 5:42 pm
    ----
Steve206 wrote:
 


Try that, there are 3 different options for the tensioner on this engine!

Haha Embarassed

Only Pug!!! That's the wrong tentioner, but the right setup/routing that I'm after!! Or at least that's how it fits at the moment, just made me question myself as mentioned.

Thank you for your help Smile

#22: Re: 1.6 16v aux belt route Author: Steve206, Location: UK PostPosted: Wed Sep 11, 2013 5:43 pm
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I know, there's no diagram for your setup, but it will be similar.

#23: Re: 1.6 16v aux belt route Author: BlueBolt PostPosted: Wed Sep 11, 2013 5:50 pm
    ----
Yea that's ace mate!!

Thank you.

This is the reason I've told them I'm not garunteeing my work for this job!! Taking on a job that's been started by a muppet who didn't know what was needed/expected to complete it means I haven't been the one to take it all apart, meaning I'm not 100% on the "back together" process.

All back together now, and thanks to the servicebox diagrams I've found the home for the couple of bolts left over, hopefully these bolts will stop the belt jumping two teeth off the steering pump like it has been!!



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