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GTI 180 Gearboxes
-> 206 Problems

#1: GTI 180 Gearboxes Author: Maybury180, Location: Middlesbrough PostPosted: Fri Oct 11, 2013 9:30 am
    ----
Hi Guys.

can anyone tell me if there was any difference in the gearboxes in the GTi 180 between 2003 - 2006 as have bought a replacement gearbox apprantly from a 2006 GTi 180 but the replacement box doesnt fit.

thanks.

#2: Re: GTI 180 Gearboxes Author: mattymj, Location: Norfolk PostPosted: Fri Oct 11, 2013 9:45 am
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Maybe you have purchased a gti box. I know they are different

#3: Re: GTI 180 Gearboxes Author: Indigo_GTI, Location: Aberdeenshire PostPosted: Fri Oct 11, 2013 10:38 am
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i'm not sure how different they can be matty - i've had a 180 box on my 138? the only differnce i know of is the linkages and they are easily swopped

#4: Re: GTI 180 Gearboxes Author: Maybury180, Location: Middlesbrough PostPosted: Fri Oct 11, 2013 10:56 am
    ----
the box i've bought is apparently from a 180 but for some reason the mounts dont line up is there any reason for this?

thanks.

#5: Re: GTI 180 Gearboxes Author: Harry, Location: Stafford PostPosted: Fri Oct 11, 2013 12:00 pm
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If it doesn't line up, it won't be a gti box.

What's the code on it?

#6: Re: GTI 180 Gearboxes Author: Maybury180, Location: Middlesbrough PostPosted: Fri Oct 11, 2013 12:05 pm
    ----
Off the top of my head it was 20DP there's another 2 numbers after it but don't hav the box with me, my original box is 20DN78 I think if that means anything to you Harry.

#7: Re: GTI 180 Gearboxes Author: Harry, Location: Stafford PostPosted: Fri Oct 11, 2013 1:47 pm
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From what I can gather there are 2 types of box for the 180 - the differences I do not know (but of course others will fit, these are just the ones supplied from factory)

1st type - DM78 / DM77 / DM7G

2nd type - DP08 / DPOH / DP09 / DPK8

Then they are probably differences between each one even in the same type.

The fixings may be slightly different, hard to say without seeing them but if yours is 20DM78 and the other is any of the second type then that would be my guess.

#8: Re: GTI 180 Gearboxes Author: Addaz, Location: Suffolk PostPosted: Fri Oct 11, 2013 1:54 pm
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Whats wrong with your old box?

#9: Re: GTI 180 Gearboxes Author: Maybury180, Location: Middlesbrough PostPosted: Fri Oct 11, 2013 1:59 pm
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Thanks for the info Harry.

Addaz, think the synchro has gone in 5th so keeps popping outta gear and got really bad whining in 3rd and 4th

#10: Re: GTI 180 Gearboxes Author: Steve206, Location: UK PostPosted: Fri Oct 11, 2013 2:44 pm
    ----
Does it have a removable dif on the back? Can you post a picture of it?

How does it compare with your other box.

#11: Re: GTI 180 Gearboxes Author: Maybury180, Location: Middlesbrough PostPosted: Fri Oct 11, 2013 2:55 pm
    ----
Won't be able to get a picture till tomorrow now as I've left the car and the boxes on the ramps in the garage, I'll hav a look tomorrow and get pictures of them

#12: Re: GTI 180 Gearboxes Author: Maybury180, Location: Middlesbrough PostPosted: Fri Oct 11, 2013 4:03 pm
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Can anyone tell me if a 20DM31 will fit as a direct replacement for a 20DM78?

#13: Re: GTI 180 Gearboxes Author: Schumi, Location: Istanbul / Turkey PostPosted: Fri Oct 11, 2013 5:08 pm
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I think you did get gearbox from C4 VTS or 307. Thats why your mounts didnt fit. Just remove mounts from old gearbox and mount on new gearbox.

#14: Re: GTI 180 Gearboxes Author: Steve206, Location: UK PostPosted: Sat Oct 12, 2013 2:16 am
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When you say mounts do you mean where the nuts go through to hold it to the block? If they are then they can't be moved.

#15: Re: GTI 180 Gearboxes Author: Maybury180, Location: Middlesbrough PostPosted: Sat Oct 12, 2013 8:19 am
    ----
Yeah it's those bolts, I've got both gearboxes in the boot of my other car now so when I go to look at a replacement I can compare to make sure they are identical, from pictures of another DM box I've seen they are identical so I'm just hoping the 2 numbers after DM are just batch numbers

#16: Re: GTI 180 Gearboxes Author: Maybury180, Location: Middlesbrough PostPosted: Mon Oct 14, 2013 5:51 pm
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Well Peugeot finally confirmed for my 180 there is only 2 gearboxes that can be used which are the 20DM77 & 20DM78, so now onto my 3rd gearbox which I have finally found a 20DM78, this problem could have been solved last week if I'd of spoken to someone at my local peugeot garage that knew what they were talking about, never mind tho hopefully have her back on the road on Wednesday, fingers crossed

#17: Re: GTI 180 Gearboxes Author: Addaz, Location: Suffolk PostPosted: Tue Oct 15, 2013 4:10 pm
    ----
Maybury180 wrote:
Thanks for the info Harry.

Addaz, think the synchro has gone in 5th so keeps popping outta gear and got really bad whining in 3rd and 4th

I think i remember you enquiring about it? Not to sure though! Laughing

#18: Re: GTI 180 Gearboxes Author: Maybury180, Location: Middlesbrough PostPosted: Tue Oct 15, 2013 4:59 pm
    ----
Yeah it was me enquiring about it addaz, think I've finally got it sorted 3 gearboxes later tho lol



-> 206 Problems


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