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Forums › The Car › 206 Problems › 206 1.4 HDI alternator change


 
 

206 1.4 HDI alternator change
Forum Index206 Problems
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MickyP
PostPosted: Tue Sep 05, 2023 5:21 pm Up
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Is it a hard job? I can see it's hidden under the power steering pump, but once that's off is it easily accessible?

Thank you!

Car's a 2005 reg.

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Sim
PostPosted: Wed Sep 06, 2023 7:31 pm Up
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Some 1.4 HDis have an aluminium heat shield (lined with resistant material), once that's out, removing power steering pump should be easier due to better clearance that your turbo design allows.

If you unclip the power steering hoses (low and high pressure), you should be able to move the PAS pump out of the way just enough to get to the alternator bolts.
Saving you from flushing the power steering fluid.
But if high-pressure pipe must get undone, then at least try not to disconnect the bottom low-pressure rubber hose, because without special tools I could never refit it without trickle leaks thereafter.

Take care of the spacer and collar bits surrounding some PAS pump and alternator bolts, some of them do not need to be undone completely to remove the components, also ensure they go back in the same way round on the bolt.

I recall GSF Car Parts selling alternators with surcharge, than they then refund you upon giving up your old broken alternator to them.

Some bed-reads before the big day:
www.youtube.com/watch?v=7Rug1wjdO4k
www.youtube.com/watch?v=UpiDJyWmhtw
www.youtube.com/watch?v=ccY90feu0uU

2.0 HDi, year 2000 (E's restin')
Red GTi 180, year 2004 (VorTechS' sEXy Beast (being) remasteRed)
Blue GTi 180, year 2004 (in hibernation after endless driving fun in 2019, queued for "cambelt in tight spaces")
Missus' 1.6 16v CC, year 2007 (L-plates to P-plates to NO-plates, but now she wants powwer:))
£50 1.4 HDi, year 2002 (seatless transporter, SORNed, rust needs patching)
EV
Jag S(crapped)- & X-Type
GTC VXR (sold)
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gazza82
PostPosted: Wed Sep 06, 2023 9:58 pm Up
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When I had to take the manifold off to replace a core plug in the head I did look at taking the steering pump off ... and for the life of me couldn't work out how! ??
Down to just the 1.4 HDi. Cayman Green 2.0i CC sold.
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Sim
PostPosted: Thu Sep 07, 2023 10:24 am Up
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Location: West Country


The two PAS pump bolts are accessed from the drive belt's side. Need to rotate the pump to align the circular cutouts, and use a longer Allen key socket.
Thanks for jolting my memory, now that heat-shield should actually not be too much in the way!

Sim wrote:
If you unclip the power steering hoses (low and high pressure), you should be able to move the PAS pump out of the way

To be precise, if you unclip the brackets that hold them, to maneuver them out, i.e. avoid unscrewing/removing them pipe/hose from the PAS itself, if possible.

It's a tight work (if you don't do "the front fell off" approach), and access from underneath the car is just as important (the A/C pump doesn't need to be removed).

2.0 HDi, year 2000 (E's restin')
Red GTi 180, year 2004 (VorTechS' sEXy Beast (being) remasteRed)
Blue GTi 180, year 2004 (in hibernation after endless driving fun in 2019, queued for "cambelt in tight spaces")
Missus' 1.6 16v CC, year 2007 (L-plates to P-plates to NO-plates, but now she wants powwer:))
£50 1.4 HDi, year 2002 (seatless transporter, SORNed, rust needs patching)
EV
Jag S(crapped)- & X-Type
GTC VXR (sold)
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MickyP
PostPosted: Thu Sep 07, 2023 6:22 pm Up
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Joined: Dec 13, 2016
Posts: 8
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Thanks all!
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