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 Posted: Fri Mar 25, 2011 5:00 am |
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Joined: Feb 07, 2010
Posts: 1792
Trade Rating: +12
Location: Bridgnorth, Nr Wolverhampton
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hii!
right, basically i already know how engines operate and all that malarky but ive never actually done it or seen it for myself so i want to learn a bit more about engines and what exactly the internals of one look like etc etc. so my plan:
buy an engine stand, found 'healeys' ones on ebay for 50 quid ish
get a 2nd hand GTi engine from somehwere of a similar mileage to my own.
completely strip it down and rebuild it on the engine stand, maybe a couple of times, just to teach myself really, obviously re-doing all the gaskets/valves and cleaning it out/reconditioning it as i go.
i have a mechanic friend that will lend a hand along the way.
then eventually when im happy ive learnt all i can and its rebuilt properly switch it with my own (which has seen better days).
my question is, for a straight swap, same engine code (same year, same plex etc etc i dont need the ecu, bsi, key etc etc do i? and does it need programming of the ecu or anything like that?
i understand that this is a learning experience, the chances are ill rebuild it and itll run rough, rich or not at all. but i have access to an engine crane, very skilled mechanical help from a friend, a unit to do all the work in and time! and as GTis arnt worth s**t anymore i may as well use this car to learn what i want to learn 
good idea or bad?
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Posted: Fri Mar 25, 2011 5:04 am |
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Joined: Feb 08, 2010
Posts: 3617
Trade Rating: +9
Location: Under your bed
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No, the engine is completely seperate to the electronics and despite the common misconception that you do need to pair them, it's quited hard to pair circuitry to a lump of iron/aluminium 
The main thing you need to know is the right torque you need to apply to each bolt/nut when doing them back up. And obviously if you remove the pistons to make sure you put them back in the right cylinders.
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Posted: Fri Mar 25, 2011 5:05 am |
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Joined: Feb 08, 2010
Posts: 6055
Trade Rating: +53
Location: Salisbury / New Forest
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ECU etc will not matter as long as its a preplex engine you reuild.
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Posted: Fri Mar 25, 2011 5:07 am |
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Joined: Feb 07, 2010
Posts: 1792
Trade Rating: +12
Location: Bridgnorth, Nr Wolverhampton
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| Seb wrote: |
No, the engine is completely seperate to the electronics and despite the common misconception that you do need to pair them, it's quited hard to pair circuitry to a lump of iron/aluminium
The main thing you need to know is the right torque you need to apply to each bolt/nut when doing them back up. And obviously if you remove the pistons to make sure you put them back in the right cylinders. |
yeaah i thought as much! yep dont worry it will be done so anally its untrue, following various internet guides and with his help i think it will be quite fun!
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Posted: Fri Mar 25, 2011 5:14 am |
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Joined: Jan 29, 2011
Posts: 6526
Trade Rating: +10
Location: Westhoughton, Lancashire
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This sounds like a good project. Good luck with it, and take pics of your progress.
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Posted: Fri Mar 25, 2011 5:33 am |
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Joined: Feb 07, 2010
Posts: 1792
Trade Rating: +12
Location: Bridgnorth, Nr Wolverhampton
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yeah will do! got my eye on a few little tuning upgrades as well i may include in the build, nothing major
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Posted: Fri Mar 25, 2011 5:49 am |
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Joined: Mar 29, 2010
Posts: 3977
Trade Rating: +15
Location: Halifax
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the main thing to make sure is you put the cylinders back in the right way up :D.
On a serious note though make a progress thread. You can get advice then as you go along. It could even be converted into a how-to when you are finished 
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Posted: Fri Mar 25, 2011 5:50 am |
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Joined: Feb 07, 2010
Posts: 1792
Trade Rating: +12
Location: Bridgnorth, Nr Wolverhampton
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yeah i will do lol!
need to find an engine/car now to disect
anyone know of anything?
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Posted: Fri Mar 25, 2011 5:53 am |
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Joined: Jan 29, 2011
Posts: 6526
Trade Rating: +10
Location: Westhoughton, Lancashire
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Re-bore, polished ports, tuned cams. there's a fair bit you could do, but all comes at a cost and I don't know how the ECU would cope with it. It was far easier to play about with carbed engines.
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Posted: Fri Mar 25, 2011 5:56 am |
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Joined: Feb 08, 2010
Posts: 6055
Trade Rating: +53
Location: Salisbury / New Forest
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I have a preplex GTi engine you can have cheap Kersh.
Minor head gasket failure as far as I can tell.
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Posted: Fri Mar 25, 2011 5:57 am |
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Joined: Feb 07, 2010
Posts: 1792
Trade Rating: +12
Location: Bridgnorth, Nr Wolverhampton
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yeah im more bothered about just learning about the thing really. but well see what happens!
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Posted: Fri Mar 25, 2011 6:14 am |
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Joined: Feb 08, 2010
Posts: 2379
Trade Rating: +6
Location: Finding Dr. Robotnik
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Good luck mate I would do the same as this if I had the space and time. A really good project and I'm sure there's s**t loads of information on here and the Internet on how to rebuild an engine, and what little modifications you can do,
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Posted: Fri Mar 25, 2011 6:18 am |
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Joined: Feb 07, 2010
Posts: 1792
Trade Rating: +12
Location: Bridgnorth, Nr Wolverhampton
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cheers mate! yeah it should be alright, be nice thing to learn about anyway, and the best way to learn for sure!
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Posted: Fri Mar 25, 2011 6:19 am |
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Joined: Feb 07, 2010
Posts: 1792
Trade Rating: +12
Location: Bridgnorth, Nr Wolverhampton
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| CD-vRS wrote: |
I have a preplex GTi engine you can have cheap Kersh.
Minor head gasket failure as far as I can tell. |
you have a PM!
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Posted: Fri Mar 25, 2011 7:16 am |
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Joined: Feb 08, 2010
Posts: 7045
Trade Rating: +5
Location: In the garage
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Just buy the crappest worn out engine for as little cost as possible, strip it and learn from that. No point rebuilding a decent engine and if you intend on ending up with something decent, leave it to the professionals. There are so many things to measure accurately to make a good engine.
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| 2001 GTi 138, Bilstein Sprint dampers, H&R springs, 21mm Peugeot Sport torsion bars, 22mm rear ARB, Peugeot Sport Group A wishbones, 283mm discs, Goodridge stainless hoses, Maniflow 304 grade 4-2-1 2.5" manifold and system, 200 cell cat, Richard Longman head, 45mm Jenvey throttle bodies, 9.5mm TB spacers, 90mm air horns, Jenvey throttle linkage, Jenvey fuel rail, Aeromotive and Goodridge fuel fittings and braided hose, ITG sausage filter, Radtec custom radiator, Piper Ultimate Road cams, Piper vernier pulleys, Omex 600 ECU. Saxo electric PAS pump, Vibra Technics engine mounts. Samco coolant hoses, TTV steel flywheel, 4.76 final drive ratio, 307 CC 180 ratios. 2019 BMW 530i. 2017 Mercedes C300 convertible. | |
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