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 Posted: Wed Jun 01, 2016 10:33 am |
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Joined: Mar 10, 2011
Posts: 227
Trade Rating: +5
Location: Nottingham
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Hi all, I'm back but in something alot slower and more spacious than before, thought i would start a project thread so i can keep track of the old girl.
life takes its hold and im now the proud dad to two mini me's, two dogs a cat and a beautiful wife.... we have a VW touran for the family duties and the 206 was given to me from my mum as shes gone to a Volvo now.... still got my mk1 under a cover so hopefully the pug isnt too much of a distraction from that.
not got any real plans with this one but the dream list would be to have it at stage 2 on a nice set of wheels and a healthy drop....
for now im hovering my head over a few things on the bay so will see how much of my bonus i can keep back for the pugs mods
it will be power first so any tips or best things to buy would be helpful then im faced with either keeping it a bit of a sleeper or have a nicely modified SW...?
opinions welcomed, will try to get some pics up as she stands soon...
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| 2004 GTI 180 - SOLD, 2000 GTI - SOLD, 2002 SW D TURBO - CURRENT | |
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Posted: Wed Jun 01, 2016 1:22 pm |
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Joined: Feb 10, 2010
Posts: 4266
Trade Rating: +4
Location: Palestine
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Welcome back,sounds a nice project,post pics,and we will see 
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Posted: Thu Jun 02, 2016 7:58 am |
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Joined: Mar 10, 2011
Posts: 227
Trade Rating: +5
Location: Nottingham
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cheers, will try to get some pics up asap. current lists of bits I need to get / want to do:
egr delete DONE
alloy gear knob from a gti 180 DONE
tint the side windows from the B pillar back DONE
alloy pedals from a gti 180 DONE
180 front and rear seats DONE
180 dash trims and speedo cover DONE
180 sp handbrake handle fitted DONE
180 fuel filler cap fitted DONE
de cat the exhaust needs fitting
mechanical boost controller needs fitting
boost guage needs fitting
406 top pipe metal needs fitting
406 top pipe rubber needs fitting
C5 bottom pipe plastic needs fitting
intercooler needs fitting
silicone / metal pipework ongoing
straight through 2.5" exhaust
2.2 hdi fuel pump
1.6 hdi fuel pressure sensor
uprated clutch kit
remap
new brakes for the front
electric rear window conversion
cruise control (if possible)
de badge sides and rear
black front badge
darken the headlights and front fogs
new number plates
darken rear fog and reflectors
fit 180 folding wing mirrors
fit 180 alloys
fit sp bumper grill
fit / modify 180 glovebox cover
had a look around at a few how to's and build threads but if anyone can let me know if fit and forget parts for chasing stage 2 id be greatful
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| 2004 GTI 180 - SOLD, 2000 GTI - SOLD, 2002 SW D TURBO - CURRENT | |
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Last edited by spud_gti on Wed Nov 30, 2016 7:02 am; edited 20 times in total
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Posted: Fri Jun 03, 2016 7:34 pm |
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Joined: Mar 23, 2014
Posts: 309
Trade Rating: 0
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southwestchap is selling the top inlet elbow if you're looking to get started with your intercooling kit
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Posted: Sun Jun 05, 2016 7:12 pm |
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Joined: Mar 10, 2011
Posts: 227
Trade Rating: +5
Location: Nottingham
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Pm sent to him re the top pipe.....
needing the stage 2 as she feels very reserved
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| 2004 GTI 180 - SOLD, 2000 GTI - SOLD, 2002 SW D TURBO - CURRENT | |
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Posted: Mon Jun 06, 2016 9:58 am |
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Joined: Feb 16, 2010
Posts: 440
Trade Rating: +2
Location: Devon
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Replied spud_gti
Couple photos to get you started.
Not the neatest but has proved a function and allowed me to up the boost and retain the stock air box for OEMness
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Posted: Tue Jun 07, 2016 2:32 pm |
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Joined: Mar 10, 2011
Posts: 227
Trade Rating: +5
Location: Nottingham
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Brill, cheers fella, is it best to keep the stock filter then? Or should I be looking at a decent cone?
cheers
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| 2004 GTI 180 - SOLD, 2000 GTI - SOLD, 2002 SW D TURBO - CURRENT | |
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Posted: Tue Jun 07, 2016 2:34 pm |
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Joined: Feb 16, 2010
Posts: 440
Trade Rating: +2
Location: Devon
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| spud_gti wrote: |
Brill, cheers fella, is it best to keep the stock filter then? Or should I be looking at a decent cone?
cheers |
Stock airbox and a new filter has no effect really on power vs a cone...tested on a dyno.
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Posted: Tue Jun 07, 2016 2:58 pm |
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Joined: Mar 10, 2011
Posts: 227
Trade Rating: +5
Location: Nottingham
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That'll do nicely, cheers
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| 2004 GTI 180 - SOLD, 2000 GTI - SOLD, 2002 SW D TURBO - CURRENT | |
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Posted: Thu Jun 16, 2016 6:18 am |
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Joined: Mar 10, 2011
Posts: 227
Trade Rating: +5
Location: Nottingham
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trying to keep it OEM looking so ordered the top rubber hose from the 406 also....
got the C5 lower pipe so just the rest to get now in silicone, hopefully the parts will come filtering in over the next few weeks....
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| 2004 GTI 180 - SOLD, 2000 GTI - SOLD, 2002 SW D TURBO - CURRENT | |
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Posted: Thu Jun 23, 2016 8:31 am |
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Joined: Mar 10, 2011
Posts: 227
Trade Rating: +5
Location: Nottingham
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had a little look over the car at the weekend as I only had a spare hour with the kids, the front discs look a bit tired so Im looking at upgrading them at the same time, what is a straight swap?
Can I fit xsi / gti calipers and discs? are they much different from what the car comes with stock??
Will I be able to fit 180 front brakes or will the hub need changing also??
Any help is appreciated.
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| 2004 GTI 180 - SOLD, 2000 GTI - SOLD, 2002 SW D TURBO - CURRENT | |
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Posted: Thu Jun 23, 2016 8:55 am |
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Joined: Feb 16, 2010
Posts: 440
Trade Rating: +2
Location: Devon
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| spud_gti wrote: |
had a little look over the car at the weekend as I only had a spare hour with the kids, the front discs look a bit tired so Im looking at upgrading them at the same time, what is a straight swap?
Can I fit xsi / gti calipers and discs? are they much different from what the car comes with stock??
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GTi 140 discs are 266mm from what I've seen. Same as what is on the 2.0HDi. Not sure on piston size if thats any different
| spud_gti wrote: |
Will I be able to fit 180 front brakes or will the hub need changing also?? |
GTi 180 brakes will fit with the 283mm discs but you will need to run 16"+ wheels (generally)
I fitted some 307 HDi D-Turbo discs, pads and calipers to my XUD 206 and that worked fine. They were 283mm just had to run nimrods. Some 15" wheels will fit but its very tight.
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Posted: Thu Jun 23, 2016 6:02 pm |
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Joined: Mar 10, 2011
Posts: 227
Trade Rating: +5
Location: Nottingham
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Brill, cheers fella, might just end up getting some new discs and pads for the time being then go the 180 route
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| 2004 GTI 180 - SOLD, 2000 GTI - SOLD, 2002 SW D TURBO - CURRENT | |
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Posted: Sun Jul 03, 2016 8:19 pm |
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Joined: Jun 20, 2012
Posts: 1171
Trade Rating: +1
Location: West Country
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Nice! You beat me to this intercooler kit, looking forward to the final countdown!
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Posted: Mon Jul 04, 2016 1:04 pm |
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Joined: Mar 10, 2011
Posts: 227
Trade Rating: +5
Location: Nottingham
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Still parts collecting at the moment..... as and when funds allow
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| 2004 GTI 180 - SOLD, 2000 GTI - SOLD, 2002 SW D TURBO - CURRENT | |
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