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Forums › Welcome › Frequently Asked Questions (FAQ) › Brake Fluid explained


 
 

Brake Fluid explained
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oilman
PostPosted: Mon Dec 13, 2010 6:23 am Up
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Brake fluid... Bit of a mystery topic!

To help dispel some myths and for some good solid general info on the mysterious world of brake fluids I decided to contact Millers Oils up in West Yorkshire.

Their Technical Director, Martyn Mann was on hand to give us some useful info… below is Martyn's article on brake fluids.

There is a degree of confusion regarding the specification of brake fluid and this article sets out to clarify the situation.

The Department of Transportation (DOT) classifies brake fluids to defined specifications. These specifications relate to their boiling points and chemical composition, both of which are important. All currently available brake fluids are covered by one of the following specifications; DOT3, DOT4, DOT5 and DOT5.1.

The laws of thermo-dynamics dictate that the energy from motion is turned into heat through friction. A braking system only works efficiently if the fluid remains incompressible. If the brake fluid boils, it turns to gas, which is compressible and the braking system becomes “spongy” or in extreme cases fails completely.

A brake system is not perfectly sealed and moisture can get into the system and be absorbed by the fluid. The effect is to reduce the boiling point of the fluid, which reduces the efficiency of the braking system, as described above.

The DOT specifies two reference tests for brake fluids.

* Dry boiling point - the boiling point of fresh fluid

* Wet boiling point –the boiling point once the fluid has absorbed moisture (representing brake fluid after time spent in a real situation).

There are two main types of brake fluids:

* DOT 3, DOT 4, Super DOT4* and DOT 5.1 which are based on poly glycol compounds.

* DOT 5, which are based on Silicone.

Note the two types of fluid are not compatible and must not be mixed in a braking system.

SILICONE BRAKE FLUID (DOT 5)

Silicone based DOT 5 was originally introduced to give higher temperature performance over glycol DOT 4. Silicone fluid also has other advantages, it does not damage paintwork and it does not absorb water.

However, silicone fluid is a poor lubricant and does not lubricate ABS pumps as well as PAG fluids. It is also more compressible than PAG fluids, which can result in a sluggish or spongy pedal. It therefore requires special design considerations in braking systems. Further, because it does not absorb water, any water remains as globules, which can pool in low spots in the system and cause corrosion. This water can vaporise when heated under heavy braking giving a disastrous effect on braking efficiency.

DOT5 fluids are not recommended for motor sport applications.

POLY GLYCOL BRAKE FLUIDS (DOT 3, 4 AND 5.1)

Glycol based DOT 4 fluid is the current mainstream brake fluid, and you will see that the specification is considerably better than DOT 3 which it replaces.

DOT 5.1 has higher specification still and is for fast road and occasional track day use. It has a similar spec to DOT4 for the boiling point (>260) but is a lot lower viscosity @-40C typically 900 centistokes (compared to 1500 - 1800 centistokes for DOT 4 and super DOT 4).

Listed in the table below, are the minimum dry/wet boiling point specifications for each DOT level.

BOILING POINT:
DOT 3 - 205°C (dry) / 140°C (wet)
DOT 4 - 230°C (dry) / 155°C (wet)
DOT 5 (silicone) - 260°C (dry) / 185°C (wet)
DOT 5.1 (PAG) - 260°C (dry) / 185°C (wet)
Super Dot4 * - 300°C (dry) / 195°C (wet)
(racing brake fluid)

* Super DOT4: The main difference between DOT 4 and Super DOT 4 is the dry boiling point. Normal Dot4 is >260C whilst Super DOT 4 is more like >310C

With thanks to Martyn Mann - Technical Director Millers Oils.

Cheers

Guy.

Opie Oils

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MEGA
PostPosted: Mon Dec 13, 2010 7:42 am Up
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Great post - thanks.
 

The Collection:
2009 E90 BMW 320d M-Sport: Remapped / ICE install / BBC CH Alloys etc
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greaseball
PostPosted: Fri Jan 21, 2011 8:27 pm Up
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so what is the type I can use on 206 1.1 lx?
hi! i\'m daniel
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Rob2859
PostPosted: Fri Jan 21, 2011 9:14 pm Up
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Very good info there. So can higher spec fluids make the car brake harder or just maintain the performance under higher temperatures?
 
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oilman
PostPosted: Sat Jan 22, 2011 5:45 am Up
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greaseball wrote:
so what is the type I can use on 206 1.1 lx?

Dot4 or dot5.1

Cheers

Guy

Use the code 206I and get 10% Club Discount
View Opie Oils Current Offers Here > >
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email: sales@opieoils.co.uk
phone: 01209 202944

 
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oilman
PostPosted: Sat Jan 22, 2011 5:46 am Up
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Rob2859 wrote:
Very good info there. So can higher spec fluids make the car brake harder or just maintain the performance under higher temperatures?

They just maintain the performance under hard use and high temps.

Cheers

Guy

Use the code 206I and get 10% Club Discount
View Opie Oils Current Offers Here > >
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email: sales@opieoils.co.uk
phone: 01209 202944

 
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Ape
PostPosted: Sat Jan 22, 2011 6:52 am Up
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Mr Opie Oilman,

How much would two bottles (2 litres total I think for a Mk1 Leon Cupra R) would Motul RBF660 set me back from your good self? Do you supply braided lines too?

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oilman
PostPosted: Sat Jan 22, 2011 9:35 am Up
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660 is not cheap, you can find it here www.opieoils.co.uk/p-1...fluid.aspx

But give me a call, I will see what we can do on price. No brake lines though.

Cheers

Guy

Use the code 206I and get 10% Club Discount
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phone: 01209 202944

 
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Ape
PostPosted: Mon Jan 24, 2011 10:57 am Up
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Will do Guy, thanks for you help. I'll be getting everything mid Feb (ish)
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MrBSI
PostPosted: Mon Jan 24, 2011 11:07 am Up
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Ask your local Pirtek for a price as they will be able to supply Goodridge brake hose kits

www.pirtek.co.uk/

They would need to order them in as it's not an item then would keep on the shelf.

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Ape
PostPosted: Mon Jan 24, 2011 11:12 am Up
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If it's any more than £40 for a full set then I'll go to a supplier I know Smile
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