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 Posted: Wed Nov 23, 2011 7:40 am |
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Joined: Sep 08, 2011
Posts: 27
Trade Rating: 0
Location: scotland
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I replaced my fuel level sender yesterday as there was a crack on the top of the unit. The gauge seemed to come on at the same level that the old one was at so I thought it was fine. The tank level was bellow quarter when I changed it so I put in £40 of diesel last night but the gauge did not rise it just keeps going down. Any ideas? I have tried BSI reeboot but no joy. Cheers
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| haggis120 206 1.4 Hdi, 2002 | |
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Posted: Wed Nov 23, 2011 9:07 am |
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Joined: Feb 07, 2010
Posts: 13077
Trade Rating: +65
Location: England
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Was the new one actually new or second hand?
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Posted: Wed Nov 23, 2011 9:08 am |
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Joined: Sep 08, 2011
Posts: 27
Trade Rating: 0
Location: scotland
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It was brand new.
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| haggis120 206 1.4 Hdi, 2002 | |
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Posted: Wed Nov 23, 2011 9:09 am |
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Joined: Sep 08, 2011
Posts: 27
Trade Rating: 0
Location: scotland
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I have tested the sender and it is fine correct ohms for the different positions.
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| haggis120 206 1.4 Hdi, 2002 | |
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Posted: Wed Nov 23, 2011 9:15 am |
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Joined: Feb 07, 2010
Posts: 13077
Trade Rating: +65
Location: England
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Did the needle work before?
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Posted: Wed Nov 23, 2011 9:16 am |
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Joined: Sep 08, 2011
Posts: 27
Trade Rating: 0
Location: scotland
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Yes with no problems.
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| haggis120 206 1.4 Hdi, 2002 | |
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Posted: Wed Nov 23, 2011 9:26 am |
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Joined: Feb 07, 2010
Posts: 4455
Trade Rating: +1
Location: Essex
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Check all contacts are clean & try re fitting it.
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Posted: Wed Nov 23, 2011 9:31 am |
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Joined: Jan 29, 2011
Posts: 6526
Trade Rating: +10
Location: Westhoughton, Lancashire
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Have you taken the sender out of the tank and moved the float by hand to see if the gauge moves?
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Posted: Wed Nov 23, 2011 9:52 am |
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Joined: Sep 08, 2011
Posts: 27
Trade Rating: 0
Location: scotland
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I have checked contacts at sender end but dont know about anywhere else.
Yes I had the sender out but gauge did not move but the ohms were changing correctly at the sender.
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| haggis120 206 1.4 Hdi, 2002 | |
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Posted: Wed Nov 23, 2011 10:33 am |
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Joined: Sep 08, 2011
Posts: 27
Trade Rating: 0
Location: scotland
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I have just tried plugging the old one back in but it is still not working. 
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| haggis120 206 1.4 Hdi, 2002 | |
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Posted: Wed Nov 23, 2011 11:05 am |
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Joined: Sep 12, 2010
Posts: 1912
Trade Rating: +4
Location: Manchester
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Might have broken a connection when you were taking it out?
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Posted: Wed Nov 23, 2011 11:21 am |
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Joined: Sep 08, 2011
Posts: 27
Trade Rating: 0
Location: scotland
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connection at sender is clean with nothing broken and is receiving the 2 1/2 volts.
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| haggis120 206 1.4 Hdi, 2002 | |
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Posted: Wed Nov 23, 2011 3:52 pm |
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Joined: Sep 08, 2011
Posts: 27
Trade Rating: 0
Location: scotland
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Found the problem! One of the wires had broken inside its rubber coating just as it comes through the body to the sender unit. It was covered by a small cable tie. Thanks for all the suggestions.
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| haggis120 206 1.4 Hdi, 2002 | |
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