New Here?
Toggle Content
   

Toggle Content User Info
Welcome

Anonymous

Nickname
Password
Register

Membership:
Latest: Puggingalong
New Today: 0
New Yesterday: 0
Overall: 17129

Online Now [372]:
Visitors: 371
Bots: 1
Members: 0
Staff Online Now:

No staff members are online!
Page Views:
Today: 8878
Total: 100862597

Toggle Content Main Menu
 General Info Goodies Search Web Stats Members
 Donations

 

Forums › Tuning, Modification & Legal › Project Cars › 206 GTI 180 Rally car project


 
 

206 GTI 180 Rally car project
Forum IndexProject Cars
Go to page 1, 2, 3 ... 11, 12, 13  Next
Reply to topic Printer Friendly Page watchs.gif View Previous Topic View Next Topic
Author
Message
imjeeves
PostPosted: Fri Apr 09, 2010 5:44 pm Up
Loving the 206 Experience


Offline

Joined: Feb 09, 2010
Posts: 405
Trade Rating: +1
Location: Glasgow / Welling


Ok so i have been saying for a while that I would start a project thread so here goes!
Bought the car from a guy WAY up north of Scotland and had the interior etc stripped out it and partly seam welded plus a few bits to install to make it a rally car.

original car before any work!


 





Inside all stripped out and welding started on all the seams
 


 


Engine bay with all the seams welded and painted to try and stop rust
 


 




All the sealer removed from the underside of the car and welding along the chassis rails etc

 





Ok so that was the state of the car when I bought it so the rest of the work was me. Thanks very much to the guy i bought it from for removing the sealer ive just done it on a 205 rally car im preparing and its one horrible job!!

Customs weld in cage to be fitted
 




New engine bay with the cage fitted

 


 




Inside the door. How i get in and out of there when the seats are in i dont know!! Laughing

 




Inside of the car with the cage fitted, seat rails welded in, all seams welded up
 



Bilstien jack points welded into the sills!

 



Roll cage finished


 





Then i faced the engine problem. What one to use.
I first started with the standard GTI engine.

 




Thought that i might get bored with that one so i bought a GTI 6 engine

 



Decided that putting a heavy engine in the front of a rally car may not be the best for handling and with a standard 180 engine the same performance id try a 180 engine!

 


Think i could join them together??? Very Happy


 


Ok look another engine this time an MI16 from a 405 mhhhh which to choose!!! Very Happy


 



Choices!!! So that is where i stand so far with the project

Future work includes:

The quaife gear close ratio gear kit and tran x diff to be intalled into either the standard or gti180 box

 


Peugeot sport group a suspension to be fitted

 



I have plumbed in fire eater all ready, electrical cut off switch ready. I bought the reg plat BIG 2066 last year as well which i think is a cool touch for the car.

Im after Jamie's throttle bodies so i will see if i can raise the funds to purchase them and make this a real 180 BEAST!!

Im still working on the 206s older sister the 205 just now so progress may be slow but i hope to have the car done for September to compete in the International Rally of Scotland.

205 rally car
 


Comments welcome and any advice!!

206 180 rally car in progress. I may not be perfect but there are parts of me that are f£%$ing brilliant
View user's profile
andre206
PostPosted: Fri Apr 09, 2010 5:48 pm Up
Dedicated Member


Offline

Joined: Mar 24, 2010
Posts: 575
Trade Rating: +3


Good luck mate, looks really interesting and i look forward to the end result!
View user's profile
Brian
PostPosted: Fri Apr 09, 2010 6:53 pm Up
Member can now request Custom Stars


Offline

Joined: Jan 25, 2010
Posts: 3497
Trade Rating: +31
Location: VVT Land, Fife


Have fun wiring that all up pal. LOL. Cool project Smile
 

The Peugeot Sport Official Owners Club
View user's profile
jimmyfloydreturns
PostPosted: Sat Apr 10, 2010 12:10 am Up
Full on 206 Owner


Offline

Joined: Feb 09, 2010
Posts: 140
Trade Rating: 0
Location: Sittingbourne


Good work! I'll follow this thread with interest....
Used to have Moonstone 206 GTi (miss her!)

VW Polo Bluemotion - SWMBO's
Mark 1 MX5 - Soon to be sold
Honda S2000 GT

Click for my projects thread

Click for alloy refurb how to guide
View user's profile
pug150
PostPosted: Sat Apr 10, 2010 1:43 am Up
Paid up Member of the Info Exchange


Offline

Joined: Feb 07, 2010
Posts: 2275
Trade Rating: +1
Location: birmingham


gota be the 180 engine to put in id say as them mi16s are old and worn out compared to newer engines!!! great project though be good to see the finish
TEAM: love the haterz someone has too!!
 
View user's profile
Edward
PostPosted: Sat Apr 10, 2010 2:13 am Up
Member can now request Custom Stars


Offline

Joined: Feb 08, 2010
Posts: 7045
Trade Rating: +5
Location: In the garage


There are pros and cons of using the 180 engine. Setting up the 138 engine on throttle bodies is easier and there are more engines out there if spares are needed.
The 180 has a modified bottom end which could mean it's stronger and the cams will help get more power out of it. The downside is the VVT which is harder to set up but also gives a torque advantage if you can set it up with standalone management.

2001 GTi 138, Bilstein Sprint dampers, H&R springs, 21mm Peugeot Sport torsion bars, 22mm rear ARB, Peugeot Sport Group A wishbones, 283mm discs, Goodridge stainless hoses, Maniflow 304 grade 4-2-1 2.5" manifold and system, 200 cell cat, Richard Longman head, 45mm Jenvey throttle bodies, 9.5mm TB spacers, 90mm air horns, Jenvey throttle linkage, Jenvey fuel rail, Aeromotive and Goodridge fuel fittings and braided hose, ITG sausage filter, Radtec custom radiator, Piper Ultimate Road cams, Piper vernier pulleys, Omex 600 ECU. Saxo electric PAS pump, Vibra Technics engine mounts. Samco coolant hoses, TTV steel flywheel, 4.76 final drive ratio, 307 CC 180 ratios. 2019 BMW 530i. 2017 Mercedes C300 convertible.
View user's profile
spike_202
PostPosted: Sat Apr 10, 2010 2:44 am Up
Paid up Member of the Info Exchange


Offline

Joined: Feb 07, 2010
Posts: 2505
Trade Rating: +19
Location: West mids


id say the gti6 mate buletproof block, like ed said you need to get spair parts and id imagin 180 parts are rather expensive lol. Looks a good project mate would like to see this against macj's rally project
 

**spike's project**
TEAM:+200bhp
View user's profile
macj
PostPosted: Sat Apr 10, 2010 7:32 am Up
Member can now request Custom Stars


Offline

Joined: Feb 07, 2010
Posts: 3085
Trade Rating: +12
Location: Essex


spike_202 wrote:
id say the gti6 mate buletproof block, like ed said you need to get spair parts and id imagin 180 parts are rather expensive lol. Looks a good project mate would like to see this against macj's rally project

So would I.... Good to see someone else in the sport building a 206 stage car

View user's profile Send e-mail Visit poster's website
wagsy206
PostPosted: Sat Apr 10, 2010 7:54 am Up
Dedicated Member


Offline

Joined: Feb 07, 2010
Posts: 776
Trade Rating: +1
Location: Coatbridge, Lanarkshire


nice project man. just a shame though, the car looked stunning before all the work was started. but i suppose rally performance comes at a price. lol

keep it updated as often as you can. will be good to see the finished article and how it performs

Wagsy206
member since: Nov 2006
old post count: 5000+

Team: Honda Accord
View user's profile Send e-mail MSN Messenger
imjeeves
PostPosted: Mon Apr 12, 2010 5:45 pm Up
Loving the 206 Experience


Offline

Joined: Feb 09, 2010
Posts: 405
Trade Rating: +1
Location: Glasgow / Welling


Thanks guys!!

Quote::

nice project man. just a shame though, the car looked stunning before all the work was started. but i suppose rally performance comes at a price. lol

keep it updated as often as you can. will be good to see the finished article and how it performs

It was a CAT D right off so i have saved it from a life in the scrapie Smile

Tried to fit the dash but it was a total pain in the a$$ trying to cut bits out to get it to fit around the roll cage!! Next step is to paint i think or maybe take the sump off the 180 engine to check its all ok. Should be as it has only done 30000 miles but best to check i suppose Very Happy

206 180 rally car in progress. I may not be perfect but there are parts of me that are f£%$ing brilliant
View user's profile
Austin
PostPosted: Wed Apr 14, 2010 10:34 am Up
Loving the 206 Experience


Offline

Joined: Feb 08, 2010
Posts: 468
Trade Rating: +6
Location: Telford


sounds like you got a great project going, look forward to watching this. B)
 
View user's profile
DJ-
PostPosted: Wed Apr 14, 2010 2:02 pm Up
Custom - Aegean Stars


Offline

Joined: Feb 07, 2010
Posts: 5574
Trade Rating: +11
Location: UK


Interesting project, will def follow this progress!
 
View user's profile
imjeeves
PostPosted: Thu Jul 15, 2010 5:35 pm Up
Loving the 206 Experience


Offline

Joined: Feb 09, 2010
Posts: 405
Trade Rating: +1
Location: Glasgow / Welling


UPDATED PICS FINALLY

Been working hard over the last few weeks on the 205 but i have finally managed to get some time to work on the 206!!

I have removed all sealer from the bottom now as well as the inside, welded up all the drainage plug holes which takes ages!

The engine bay was primed ready for paint on tuesday and i have just finished off the rest of the body in primer tonight. Will update with those photos tomorrow its like a purple haze out there just now with the fumes.

Anyways here are the pics of the engine bay, inside all primed and the rest of the body all prepared for the primer to go on.

 

 

 

 

 
 

 

 

 

206 180 rally car in progress. I may not be perfect but there are parts of me that are f£%$ing brilliant
View user's profile
twed207
PostPosted: Thu Jul 15, 2010 5:52 pm Up
206 Crazy


Offline

Joined: Feb 07, 2010
Posts: 1176
Trade Rating: +1
Location: borders, near carlisle.


wow, great project there mate! will keep a close eye on this one! Very Happy

are you using standard internals or going the whole hog? Twisted Evil

206 2.0HDi
Mitsubishi L200 2.5TD off roader
 

Team: Powered by RS Tuning. Cool
My 207 WIP
Turbo Diesel Owners Club UK
L200 thread
View user's profile MSN Messenger
Quarmbo
PostPosted: Fri Jul 16, 2010 2:34 am Up
Paid up Member of the Info Exchange


Offline

Joined: Feb 08, 2010
Posts: 2194
Trade Rating: +2
Location: Bristol & Leicester


Cool project. You decided on what engine to use?
Ford SportGay-A
View user's profile
Reply to topic Printer Friendly Page watchs.gif View Previous Topic View Next Topic All times are GMT
Go to page 1, 2, 3 ... 11, 12, 13  Next
Forum IndexProject Cars

Page 1 of 13
  You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum
You cannot attach files in this forum
You can download files in this forum

 
We are not responsible for comments posted by our users, as they are the property of the poster
Interactive software released under GNU GPL, Code Credits, Privacy Policy