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[SOLVED] headlight mounting panel replacement
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Sim

Posted: Thu Jul 23, 2015 8:07 am

Joined: Jun 20, 2012
Posts: 1171
Trade Rating: +1
Location: West Country

I'd love to replace this half frame I got bent, but it looks like it will take a fair deal of welding and unwelding, am I correct? It looks pretty wedged in for me, what do you reckon how long and how much such job would take for a welder? They offer a fixing kit?? Cheers! Sim


	2.0 HDi, year 2000 (E's restin') Red GTi 180, year 2004 (VorTechS' sEXy Beast (being) remasteRed) Blue GTi 180, year 2004 (in hibernation after endless driving fun in 2019, queued for "cambelt in tight spaces") Missus' 1.6 16v CC, year 2007 (L-plates to P-plates to NO-plates, but now she wants powwer:)) £50 1.4 HDi, year 2002 (seatless transporter, SORNed, rust needs patching) EV Jag S(crapped)- & X-Type GTC VXR (sold)

Last edited by Sim on Fri Jul 24, 2015 7:28 am; edited 1 time in total

Sim

Posted: Fri Jul 24, 2015 7:27 am

Joined: Jun 20, 2012
Posts: 1171
Trade Rating: +1
Location: West Country

ok, writing this from Robins and Day as we speak fixing kit is just #15 screwbox, otherwise that frame needs to be spot welded, (first having the first one cut carefully out with grinder where spots are)


	2.0 HDi, year 2000 (E's restin') Red GTi 180, year 2004 (VorTechS' sEXy Beast (being) remasteRed) Blue GTi 180, year 2004 (in hibernation after endless driving fun in 2019, queued for "cambelt in tight spaces") Missus' 1.6 16v CC, year 2007 (L-plates to P-plates to NO-plates, but now she wants powwer:)) £50 1.4 HDi, year 2002 (seatless transporter, SORNed, rust needs patching) EV Jag S(crapped)- & X-Type GTC VXR (sold)

MrBSI

Posted: Fri Jul 24, 2015 8:03 am

Joined: Nov 27, 2010
Posts: 11520
Trade Rating: +10
Location: What's it to you? ? ?

Spot weld drill & a steady hand to remove the old panel.


	Toyota C-HR GR Sport 2.0 Hybrid with JBL & Alcantara packs.

Sim

Posted: Fri Jul 24, 2015 5:16 pm

Joined: Jun 20, 2012
Posts: 1171
Trade Rating: +1
Location: West Country

Advice from a Volvo friend: to avoid welding altogether -- drill out spot welds completely, and put rivnuts in.


	2.0 HDi, year 2000 (E's restin') Red GTi 180, year 2004 (VorTechS' sEXy Beast (being) remasteRed) Blue GTi 180, year 2004 (in hibernation after endless driving fun in 2019, queued for "cambelt in tight spaces") Missus' 1.6 16v CC, year 2007 (L-plates to P-plates to NO-plates, but now she wants powwer:)) £50 1.4 HDi, year 2002 (seatless transporter, SORNed, rust needs patching) EV Jag S(crapped)- & X-Type GTC VXR (sold)

MrBSI

Posted: Sat Jul 25, 2015 1:46 am

Joined: Nov 27, 2010
Posts: 11520
Trade Rating: +10
Location: What's it to you? ? ?

You would need the special tool for rivnuts. There is another way without the tool buts its hard work. Luckily I have the tool as its needed for my job.


	Toyota C-HR GR Sport 2.0 Hybrid with JBL & Alcantara packs.

Sim

Posted: Sat Jul 25, 2015 4:00 am

Joined: Jun 20, 2012
Posts: 1171
Trade Rating: +1
Location: West Country

Yes, that crazy Volvo friend has the special tool Time to order them then Thanks MrBSI! www.ebay.co.uk/itm/131299700888 www.ebay.co.uk/itm/121441198363


	2.0 HDi, year 2000 (E's restin') Red GTi 180, year 2004 (VorTechS' sEXy Beast (being) remasteRed) Blue GTi 180, year 2004 (in hibernation after endless driving fun in 2019, queued for "cambelt in tight spaces") Missus' 1.6 16v CC, year 2007 (L-plates to P-plates to NO-plates, but now she wants powwer:)) £50 1.4 HDi, year 2002 (seatless transporter, SORNed, rust needs patching) EV Jag S(crapped)- & X-Type GTC VXR (sold)

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